H01F41/0233

METHOD FOR THE PRODUCTION OF SHEET CORES, GRIPPING SYSTEM FOR STACKS OF SHEETS AND PLANT FOR THE PRODUCTION OF SHEET CORES
20230063429 · 2023-03-02 ·

Method, gripping system and plant for the production of stacked grain oriented sheet cores for transformers by means of stacks of sheets; the method providing for providing a stack of sheets comprising one or more sheets made of grain oriented electrical steel; grabbing said stack of sheets by means of a gripping system; placing the stack of sheets on an assembly table; during the step of placing, the stack of sheets falling in free fall along a path.

INDUCTOR WITH SPECIAL-SHAPED STRUCTURE AND MANUFACTURING METHOD THEREOF

An inductor with the special-shaped structure includes an inductor main body and a pair of supporting legs fixed below the inductor main body, wherein the pair of supporting legs is conductors and is electrically connected to a pair of electrodes of the inductor main body, and the pair of supporting legs is configured to support the inductor main body during installation, so that a gap space is left below the inductor main body. Due to the unique structural design of the inductor in the present invention, the utilization ratio of the area of the PCB can be effectively increased, and the inductor is particularly suitable for very-high-density component installation on the PCB during power application. Moreover, by changing relative positions of the supporting legs, lower cavities with different sizes may be formed below the inductor main body, thereby facilitating optimal design for meeting different demands.

Switching power supply module and packaging method thereof

A switching power supply module includes a power inductor which includes a magnetic core and L-shaped metal end electrodes and a switching power supply chip which includes a packaging body, a bare chip and a bottom bonding pad of the bare chip; the L-shaped metal end electrode includes a first electrode part which is welded at 90° to the magnetic core and a second electrode part which extends in parallel from the first electrode part to the middle of the magnetic core and is perpendicular to the first electrode part; the bare chip and the packaging body are embedded between the first, the second electrode part and the magnetic core; the bottom bonding pad abuts between the two second electrode parts and is insulated from the second electrode part, and the weld face of the bottom bonding pad is flush with that of the second electrode part.

Coil electronic component

A coil electronic component includes a magnetic body in which internal coil parts are embedded, and a metal shielding sheet disposed on at least one of an upper portion and a lower portion of the magnetic body in a thickness direction, in which permeability of the metal shielding sheet is 100 times or higher than permeability of magnetic metal powder contained in the magnetic body.

Laser Pin Welded Electrical Lamination Core and Method
20220319750 · 2022-10-06 ·

Metal laminate cores can be assembled with laser pin welding through a thickness of a first laminate into a second laminate and successively laser pin welding a plurality of second laminates, ending with a third laminate to form the core stack. The laser pin welds are located within an outer perimeter of one or more of the laminates. Such laminated cores are often utilized in electrical motors, generators, transformers, lighting and other applications. The laser pin welds can be selectively provided under the control of a processor to index about the parts and/or change in intensity or even skip certain parts so as to be able to begin and end cores for some embodiments while also facilitating manual and/or automated stacking/welding embodiments and/or relative rotation of the cores.

COIL COMPONENT, CIRCUIT BOARD, AND ELECTRONIC DEVICE
20230106053 · 2023-04-06 ·

A coil component according to one or more embodiments includes a base body having first to sixth surfaces, and a coil conductor including a winding portion that extends around a coil axis intersecting the first and second surfaces. The winding portion includes first, second, third, and fourth portions facing the third, fourth, fifth, and sixth surfaces, respectively when viewed from a direction of the coil axis. The radii of curvature of the first and second portions are both smaller than the radii of curvature of the third and fourth portions. When viewed from the direction of the coil axis, a distance between the first portion and the third surface is larger than a distance between the third portion and the fifth surface.

Method for assembling a magnetic core for a transformer

A method is described for the assembly of a magnetic core for a transformer, with the following steps: Cutting sheet metal blanks from transformer sheet, stacking the sheet metal blanks to form magnetic core segments, placing a permanent magnet at one of the magnetic core segments so that the latter is magnetized by the permanent magnet, formation of the magnetic core by placing the remaining magnetic core segments against the permanent magnet, or against a magnetic core segment already magnetized by the permanent magnet. A magnetic core is also disclosed.

Grain-oriented silicon steel with low core loss and manufacturing method therefore

A grain-oriented silicon steel with low iron loss, wherein the silicon steel is provided with a plurality of grooves on its surface, each of the grooves is 10-60 μm in width and 5-40 μm in depth, and the spacing between adjacent grooves is 1-10 mm. The manufacturing method therefor comprises: scoring the surface of the grain-oriented silicon steel with low iron loss by using a laser in order to form the grooves. The grain-oriented silicon steel with low iron loss can maintain the magnetic domain refining effect in a stress-relief annealing process, and avoid the introduction of more residual stress.

NON-ORIENTED ELECTRICAL STEEL SHEET AND METHOD OF MANUFACTURING THE SAME

A non-oriented electrical steel sheet including a base metal that has a chemical composition including, in mass%, C: 0.0010 to 0.0040%, Si: 4.0 to 5.0%, Mn: 0.20% or less Al: 0.010% or more and less than 0.050%, P: 0.030% or less, S: 0.0030% or less, N: 0.0005 to 0.0030%, O: 0.0100 to 0.0400%, Ca: less than 0.0010%, Ti: less than 0.0050%, Nb: less than 0.0050%, Zr: less than 0.0050%, V: less than 0.0050%, Cu: less than 0.20%, Ni: less than 0.50%, Sn: 0 to 0.05%, Sb: 0 to 0.05%, and a balance: Fe and impurities, in which the base metal has an O content of less than 0.0050% in a region excluding a portion from a surface of the base metal to a position of 10 .Math.m in a depth direction of the base metal.

HYBRID TRANSFORMER CORE AND METHOD OF MANUFACTURING A TRANSFORMER CORE

A hybrid transformer core flGf includes comprises columns (21 23) of grain-oriented steel and yokes . A yoke includes a plurality of second plies including sheets of amorphous steel adhered to each other by an adhesive coating on an outer peripheral area of major faces of the sheets of amorphous steel.