Patent classifications
H01F41/0246
MAGNETIC COMPOSITES, METHOD OF MAKING THE SAME, AND ANTENNA DEVICE COMPRISING THE MAGNETIC COMPOSITES
A magnetic composite includes a polymeric substrate and a magnetic material including a Z-type phase and represented by the following Chemical Formula:
Ba.sub.1.5-xSr.sub.1.5-xCa.sub.2xM.sub.2Fe.sub.24O.sub.41 Chemical Formula
wherein, in the Chemical Formula, M is at least one selected from Co, Ni, Cu, Mg, Mn, Ti, Al, Zn, and Zr, and 0≦x<0.3.
Composite soft magnetic material having low magnetic strain and high magnetic flux density, method for producing same, and electromagnetic circuit component
A composite soft magnetic material having low magnetostriction and high magnetic flux density contains: pure iron-based composite soft magnetic powder particles that are subjected to an insulating treatment by a Mg-containing insulating film or a phosphate film; and Fe—Si alloy powder particles including 11%-16% by mass of Si. A ratio of an amount of the Fe—Si alloy powder particles to a total amount is in a range of 10%-60% by mass. A method for producing the composite soft magnetic material comprises the steps of: mixing a pure iron-based composite soft magnetic powder, and the Fe—Si alloy powder in such a manner that a ratio of the Fe—Si alloy powder to a total amount is in a range of 10%-60%; subjecting a resultant mixture to compression molding; and subjecting a resultant molded body to a baking treatment in a non-oxidizing atmosphere.
Powder for magnetic core and powder magnetic core
Provided is a powder for a magnetic core (1), including a soft magnetic metal powder (2); and an insulating coating film (3) covering a surface of the soft magnetic metal powder (2), in which the insulating coating film (3) is formed of an aggregate of crystals (4) obtained by cleaving a layered oxide. The crystals (4) are obtained by, for example, cleaving a swellable smectite-group mineral, which is one kind of swellable layered clay mineral as the layered oxide.
Electronic component having air-core coil
A method for manufacturing an electronic component for avoiding electromagnetic interference includes: (a) placing a T-shaped core and an air-core coil in a metal mold; (b) injecting a mixture of a composite magnetic material and a resin into the metal mold so that the T-shaped core and the air-core coil are embedded by the mixture; (c) heating the mixture at a first temperature; (d) adjusting an outer shape while removing excessive mixture; and (e) hardening the mixture. The method may further include a process of polishing an outside of the hardened mixture. The method may further include a process of applying a pressure of 0.1 to 20.0 kg/cm.sup.2 to the mixture for adjusting an outer shape of the mixture by a movable punch of a press machine before the hardening process.
MAGNETIC POWDER AND PRODUCTION METHOD THEREOF, MAGNETIC CORE AND PRODUCTION METHOD THEREOF, COIL COMPONENT AND MOTOR
A magnetic powder is represented by general formula Fe.sub.a(Si.sub.bB.sub.cP.sub.d).sub.100-a, and is produced with a gas atomization method. When the value of a and the value of b in the general formula is represented (a, b), (a, b) is within a predetermined region V1. Similarly, (a, c) and (a, d) are within a predetermined region, respectively. Whereby, it is possible to obtain an alloy magnetic powder which has high saturation magnetic flux density, low magnetic loss, and is spherical and easy to handle; and a magnetic core, a variety of coil components, and a motor can be realized by using the magnetic material.
MAGNETIC POWDER AND PRODUCTION METHOD THEREOF, MAGNETIC CORE AND PRODUCTION METHOD THEREOF, COIL COMPONENT AND MOTOR
A magnetic powder is represented by general formula Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.e. 71.0≦a≦81.0, 0.14≦b/c≦5, 0≦d≦14, 0<e≦1.4, d≦0.8a−50, e<−0.1(a+d)+10, and a+b+c+d+e=100. A crystallinity is not more than 30% in the case of containing an amorphous phase and a compound phase, and is not more than 60% in the case of not containing a compound phase. The magnetic powder is produced with a gas atomization method. Whereby, it is possible to obtain an alloy magnetic material which has high saturation magnetic flux density and low magnetic loss; and a magnetic core, coil components, and a motor can be realized.
Soft magnetic core with position-dependent permeability
Soft magnetic core, in which permeabilities that occur at least two different locations of the core are different.
POWDER MAGNETIC CORE, POWDER FOR MAGNETIC CORES, AND METHODS OF MANUFACTURING THEM
A powder magnetic core having excellent specific resistance or strength. The powder magnetic core has soft magnetic particles, first coating layers that coat the surfaces of the soft magnetic particles and include aluminum nitride, and second coating layers that coat at least a part of the surfaces of the first coating layers and include a low-melting-point glass having a softening point lower than an annealing temperature for the soft magnetic particles. The first coating layers including aluminum nitride are excellent in the wettability to the low-melting-point glass which constitutes the second coating layers and suppress diffusion of constitutional elements between the soft magnetic particles and the low-melting-point glass of the second coating layers. The powder magnetic core can stably exhibit a higher specific resistance and higher strength than the prior art owing to such a synergistic action of the first coating layers and second coating layers.
Logging Tool Ferrites And Methods Of Manufacture
A method of fabricating a ferrite for use in a resistivity logging tool includes mixing a ferrite powder with a binder to provide a mixture, and pressing the mixture into a mold to form the ferrite. The mold exhibits a specific geometry corresponding to a channel defined on an inner surface of a bobbin associated with the resistivity logging tool, and the channel is arcuate and extends at an angle offset from a central axis of the bobbin. At least one of a length, a width, and a thickness of the ferrite is then adjusted to manipulate a magnetic permeability of the ferrite in a direction of a magnetic field passing through the ferrite.
MULTILAYER COIL DEVICE AND METHOD OF MANUFACTURING THE SAME
A multilayer coil device includes an element formed by laminating a coil conductor and a magnetic element body. The magnetic element body includes soft magnetic particles and an epoxy resin. The soft magnetic particles include soft magnetic metal particles. The epoxy resin has an epoxy value of 150 or less. The epoxy resin is filled in gap spaces between the soft magnetic particles.