The invention relates to a coil-tooth module and to a method for the production thereof. A prefabricated coil is filled with a metallic powder, and this powder is subsequently pressed to form a tooth, so that a coil-tooth module is created, in which the tooth directly abuts the coil.

A coil component includes: a magnetic base body formed by metal magnetic grains containing Fe, Si, and Cr, whose intensity ratio (I.sub.M/I.sub.H) of the strongest line intensity (I.sub.M) in a range of wavenumbers 650 to 750 cm.sup.−1, to the strongest line intensity (I.sub.H) in a range of wavenumbers 400 to 450 cm.sup.−1, in a Raman spectrum measured at the center part is 2 or higher, and which also has a part on the surface side of the center part where the intensity ratio (I.sub.M/I.sub.H) in a Raman spectrum is under 2; and a conductor placed inside or on the surface of the magnetic base body. The magnetic base body is constituted by a powder magnetic core made to have excellent electrical insulating property and high magnetic permeability.

A coil component according to one or more embodiments of the invention includes a base body including a plurality of metal magnetic particles, where each metal magnetic particle contains a metal element, a coil conductor including a buried portion provided in the base body and an exposed portion externally exposed through the base body, where the coil conductor is mainly composed of copper, and an insulating oxide layer covering a surface of the buried portion, where the insulating oxide layer contains copper element and an oxide of the metal element contained in the metal magnetic particles.

An energy transfer element comprises a U-shaped core of powder core, the U-shaped core having two legs and a gap in a magnetic path, a bar comprising magnetizable material positioned in the gap such that the magnetic core and magnetizable material form a rectangular toroid, and one or more power windings wrapped around the magnetic path. The magnetizable material is capable of being magnetized. When the magnetizable material is unmagnetized, the magnetizable material has an initial flux density. When the magnetizable material is magnetized, the flux density produced by the magnetized material is offset from the initial flux density. The magnetizable material is an unmagnetized magnet or a suspension medium such as epoxy with magnetized magnetizable particles and powder core. The magnetizable particles are selected from a group comprising Neodymium Iron Boron (NdFeB) based materials or Samarium Cobalt (SmCo) based material.

The disclosure relates to an electromagnetic actuator for actuating a valve. The actuator has a housing, a core and a yoke. A coil body, which carries at least one coil winding, is arranged in the housing. The coil body encloses an armature space at least to some extent. An armature is arranged within the armature space such that it can be moved in its axial direction. A bearing element is arranged on the yoke and has a disc-shaped fastening portion and a tubular bearing portion, which bears the armature. The bearing portion projects inwards from the fastening portion.

One aspect of the present invention is a coil component comprising: a magnetic substrate formed with magnetic metal particles containing Fe, Si and Cr, and a bonding layer containing oxygen and nitrogen that bonds the magnetic metal particles to each other; and a conductor arranged inside or on the surface of the magnetic substrate.

A coating layer is used to encapsulate winding turns of an insulated conductive wire of a coil that is encapsulated by a magnetic material containing magnetic particles so as to prevent the magnetic particles from damaging the insulated insulating layer of the insulated conductive wire of the coil when the magnetic material is pressed to form a magnetic body, thereby avoiding unwanted short circuits that are caused by the magnetic particles and damaged portions of the insulated conductive wire.

A magnetic body for an inductor has an excellent direct-current bias property in a high-current region. The magnetic body for the inductor is a magnetic body used in an inductor for high current. The magnetic body has a core particle including a Fe—Al-based alloy containing 10 wt % or more of Al and a balance of Fe and other inevitable impurities, and has an insulating layer including Al.sub.2O.sub.3 formed on the surface of the core particle. A method of manufacturing such a magnetic material for the inductor is also disclosed.

The resin composition for forming a magnetic member of the present invention, which is used for a transfer molding, includes a thermosetting resin and iron-based particles, in which the iron-based particles include iron-based amorphous particles.

A magnetic device, comprising a body and a coil disposed in the body, wherein a terminal part of the conductive wire forming the coil comprises a first portion and a second portion, wherein the first portion is exposed from the body for forming an electrode, wherein the second portion of the terminal part is deformed for increasing the distance between the terminal part of the conductive wire and the coil for preventing a short circuit.