H01F41/0246

Method for preparing soft magnetic material by using liquid nitrogen through high-speed ball milling
11504767 · 2022-11-22 · ·

The disclosure discloses a method for preparing a γ′-Fe.sub.4N soft magnetic material by using liquid nitrogen through high-speed ball milling, and belongs to the field of the soft magnetic material. According to the method of the disclosure, high energy in the liquid nitrogen is used for obtaining a nanometer material Fe.sub.xN with a nitrogen atom supersaturation degree through cryogrinding. At a low temperature, the material is very brittle, and a surface volume ratio is very high, so that a content of nitrogen atoms adsorbed on a surface of a sample is as high as 22%. Through 300° C. post-annealing, γ′-Fe.sub.4N is directly obtained from α-Fe through phase change, so that a nanometer crystal γ′-Fe.sub.4N soft magnetic material is prepared. The method of the disclosure has the advantages that an operation is simple and convenient, the cost is low, the large-scale industrialized production can be realized, and the method belongs to a novel alternative method for preparing a high-grade soft magnetic material with ideal magnetism. The γ′-Fe.sub.4N soft magnetic material prepared by the method of the disclosure has the advantages of high Ms, low coercivity and high surface resistivity, and can be used for a transformer and an inductor operated in a high-frequency semiconductor switch.

Textured planar m-type hexagonal ferrites and methods of use thereof

A grain-oriented M-type hexagonal ferrite has the formula MeFe.sub.12O.sub.19, and a dopant effective to provide planar magnetic anisotropy and magnetization in a c-plane, or a cone anisotropy, in the hexagonal crystallographic structure wherein Me is Sr.sup.+, Ba.sup.2+ or Pb.sup.2+, and wherein greater than 30%, preferably greater than 80%, of c-axes of the ferrite grains are aligned perpendicular to the c-plane.

MAGNETIC DEVICE, POWER CONVERSION MODULE AND MANUFACTURING METHOD OF MAGNETIC DEVICE
20230057462 · 2023-02-23 ·

A magnetic device includes a first conductive structure, a second conductive structure and a magnetic core formed of a powder magnetic material. The first conductive structure includes a first connection part, a first conductive body and a second connection part. The first conductive body is connected between the first connection part and the second connection part. The second conductive structure includes a third connection part, a second conductive body and a fourth connection part. The powder magnetic material, the first conductive structure and the second conductive structure are laminated together. The first conductive structure and the second conductive structure are embedded in the magnetic core. The first connection part and the third connection part are exposed to the fifth surface. The second connection part and the fourth connection part are exposed to the sixth surface.

CALCULATION METHOD OF EDDY CURRENT LOSS IN MAGNETIC MATERIALS BASED ON MAGNETIC-INDUCTANCE
20220366106 · 2022-11-17 ·

The present invention discloses a calculation method of eddy current loss in magnetic materials based on magnetic-inductance. The present invention proposes a vector model of a magnetic circuit, an eddy current reaction is equivalent to a magnetic-inductance component in the magnetic circuit, and the eddy current loss can be fast calculated by the vector model of the magnetic circuit. When the frequency is high, the eddy current loss dominates an iron loss and can be estimated as an entire iron loss. The present invention proposes the vector model of the magnetic circuit based on which the calculation method of eddy current loss in magnetic materials is proposed as well. Through the proposed method the eddy current loss in magnetic materials can be directly calculated by using the magnetic-inductance and the magnetic flux in the magnetic circuit, which can provide guidance for design and performance evaluation of high-frequency electrical equipment from a brand new viewpoint.

PREFORMED CHIP MANUFACTURING APPARATUS, PREFORMED CHIP, DUST CORE MANUFACTURING APPARATUS, DUST CORE, PREFORMED CHIP MANUFACTURING METHOD, AND DUST CORE MANUFACTURING METHOD
20220367112 · 2022-11-17 ·

A preformed chip manufacturing apparatus includes a magnetic fixing suspension device including a pair of magnets which are a first magnet and a second magnet between which a magnetic field is formed for enabling a soft magnetic powder to be suspended therein, and a pair of punches configured to pressure mold the soft magnetic powder suspended in the magnetic field.

Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Device, And Vehicle
20220367091 · 2022-11-17 ·

There is provided a soft magnetic powder in which when a volume-based particle size distribution is measured by a laser diffraction scattering type particle size distribution measuring device, and the particle size distribution is plotted in an orthogonal coordinate system in which a horizontal axis represents a particle diameter and a vertical axis represents a relative particle amount to draw a particle size distribution curve, the particle size distribution curve has a first peak having a local maximum at a particle diameter D1 [μm] and a second peak having a local maximum at a particle diameter D2 [μm] that is larger than the particle diameter D1, the particle diameter D1 is in a range of 1.0 μm or more and 16.0 μm or less, and a difference D2−D1 between the particle diameter D1 and the particle diameter D2 satisfies the following formulas (A-1) and (A-2).


D2−D1=kD1  (A-1)


1.0≤k1≤15.0  (A-2)

Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Apparatus, And Movable Body
20220364210 · 2022-11-17 ·

Provided is soft magnetic powder containing an amorphous metal particle having a composition expressed by a compositional formula Fe.sub.100-a-b-c-d-e-f-gCr.sub.aSi.sub.bB.sub.cC.sub.dAl.sub.eTi.sub.fCo.sub.g. Here, a, b, c, d, e, f, and g are that express atom %, 0<a≤3.0, 5.0≤b≤15.0, 7.0≤c≤15.0, 0.1≤d≤3.0, 0<e≤0.016, 0<f≤0.009, and 0≤g≤0.025.

INTEGRATED POWER INDUCTOR WITH BOTTOM ELECTRODE WITHOUT CARRIER AND MANUFACTURING METHOD THEREOF
20220367105 · 2022-11-17 ·

A integrated power inductor integrated with bottom electrode without carrier, the power inductor is composed of a coil, a tin layer, and a magnetic powder envelope etc, wherein the wire of the coil is directly drawn to the bottom of the magnetic powder envelope without via a carrier as an electrode, thereby effectively reducing the risk of the inductor being opened due to too small or incomplete welding points between the coil and the material sheet, and can greatly improve the characteristics, reliability and manufacturing yield of the inductor,

Electromagnetic actuator and electrical switching unit including this actuator

An electromagnetic actuator includes a fixed body, a moving part forming a magnetic core of the actuator and being movable in translation with respect to the fixed body between a retracted position and a deployed position, a magnetic piece forming a permanent magnet adjusted to generate a first magnetic force holding the moving part in the retracted position, and a coil adjusted to engender a second magnetic force opposed to the first magnetic force when the coil is supplied with an electrical excitation current. The moving part includes one or more notches formed in a body of the moving part.

MAGNETIC PARTICLES, DUST CORE, AND COIL COMPONENT

Magnetic particles, each including a core made of a magnetic material, and an insulating coating film which covers a surface of the core made of a magnetic material. The insulating coating film is formed of a sol-gel reaction product of a mixture containing a metal alkoxide and an organic phosphoric acid or a salt thereof.