A coil component includes: a magnetic body part having a first compact containing a first magnetic material and a first resin, and a second compact placed on the outside of the first compact and containing a second magnetic material and a second resin; a coil formed by a conductive wire which comprises a metal conductor covered with an insulating film, and embedded in the magnetic body part; and lead parts of the coil placed on the outside of the first compact; wherein the filling rate of the first magnetic material constituting the first compact is higher than the filling rate of the second magnetic material constituting the second compact. The filling rate of magnetic grains can be improved while also ensuring the insulating property of the coil, etc.

An inductor component includes a multilayer body including a magnetic layer and a spiral wiring line disposed in the multilayer body. The magnetic layer includes a base resin, a metal magnetic powder, and a non-magnetic powder. The base resin has voids, and the metal magnetic powder and the non-magnetic powder are contained in the base resin. There is a particle of the metal magnetic powder that is in contact with at least one of the voids and with the non-magnetic powder.

A magnetic component (100) includes a main body (1) made of a main body material and a magnetic plastic part (2) connected in a fixed position to the main body (1). The plastic part (2) is produced from a compound which includes a polymeric support material and magnetic particles embedded in the polymeric support material, and the main body material and the compound having different thermal expansion characteristics. The plastic part (2) has a contact surface by which it is connected in a fixed position to the main body (1), and at least 60% by weight, in particular between 60% by weight and 95% by weight of the compound consists of the magnetic particles and the compound is formed as an elastic material for preventing cracks from forming in the magnetic plastic part (2), in particular the main body material being metal and the main body (1) in particular in the manner of a sleeve, disc or shaft

A method for producing a composite magnetic body includes: pressure molding a metal magnetic material into a predetermined shape, the metal magnetic material being an Fe—Si-based metal magnetic material; performing a primary heat treatment of heating the metal magnetic material in an atmosphere with a first oxygen partial pressure to form an Si oxide coating film on a surface of the metal magnetic material; and performing a secondary heat treatment of heating the metal magnetic material that has undergone the primary heat treatment in an atmosphere with a second oxygen partial pressure, which is higher than the first oxygen partial pressure, to form an Fe oxide layer at least partially on a surface of the Si oxide coating film.

A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external eletrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.

The inductor includes a coil including a winding portion formed by winding a conductor wire having an insulating coating and lead-out portions extended from the winding portion, and a body made of a magnetic portion including magnetic powder and resin, and containing the coil, and outer electrodes on a body surface. The body includes a mounting surface, an upper surface opposite the mounting surface, a pair of opposing end surfaces adjacent to the mounting and upper surfaces, and a pair of opposing side surfaces adjacent to the mounting surface, the upper surface, and the end surfaces. End portions of the lead-out portions respectively have a flat portion exposed from the body surface, a covered portion adjacent to the flat portion at at least one of the end portions covered with the magnetic portion, and the flat portion is electrically connected to the outer electrode.

An inductor in which the external electrode is constituted by a conductive resin layer formed on a surface of a core effectively prevents peeling between the core and the external electrode. The inductor includes a core containing magnetic particles and a resin, a conductor embedded in the core, a conductive resin layer disposed on a surface of the core so as to be in contact with an end portion of the conductor exposed from the core, and a plating layer formed on the conductive resin layer. The plating layer is formed so as to extend to the surface of the core beyond a range in which the conductive resin layer is disposed.

Disclosed is a magnetic core having improved reliability. The magnetic core includes 37 to 44 mol % of manganese (Mn), 9 to 16 mol % of zinc (Zn), 42 to 52 mol % of iron (Fe), a magnetic additive, and a non-magnetic additive, wherein the magnetic core has a permeability of 2,900 or more and a core loss of 500 mW/cm.sup.3 or less.

A method for producing a powdered starting material, which is provided for production of rare earth magnets, including includes the following steps: pulverizing an alloy, including at least one rare earth metal, wherein a powdered intermediate product is formed from the alloy including the at least one rare earth metal, and carrying out at least one classification aimed at particle size and/or particle density for the powdered intermediate product. A fraction of the powdered intermediate product, which is formed by the at least one classification, is used for fabrication of rare earth magnets. Furthermore, at least one dynamic classifier is provided, implementing at least one classification directed at particle size and/or particle density for the powdered intermediate product and thereby separates the fraction from the powdered intermediate product, which forms the starting material for manufacturing rare earth magnets.

A coil component includes a body having a molded portion and a cover portion disposed on one surface of the molded portion, and including magnetic metal powder; a winding coil disposed between one surface of the molded portion and the cover portion and embedded in the body, and including a coating layer surrounding a surface of each of a plurality of turns; and a first protective film disposed between the one surface of the molded portion and the cover portion and between at least a portion of the surface of the winding coil and the cover portion.