This invention is directed to a corrosion resistant permanent magnet, to a method for producing a corrosion resistant permanent magnet, and to an intravascular blood pump comprising the magnet. The magnet is corrosion resistant due to a composite coating comprising a metal layer, optionally a metal oxide layer, a layer formed from poly(2-chloro-p-xylylene), and a linker layer between the metal oxide layer and the poly(2-chloro-p-xylylene) layer.

A method of improving coercivity of an Nd—Fe—B magnet includes a first step of providing an Nd—Fe—B magnet having a first surface and a second surface. Next, a first solidified film of at least one pure heavy rare earth element is formed and attached to the first surface of the Nd—Fe—B magnet to prevent a reduction in corrosion resistance caused by oxygen and fluorine and hydrogen. After forming the first solidified film, the Nd—Fe—B magnet is subjected a diffusion treatment in a vacuum or an inert atmosphere. After the diffusion treatment, the Nd—Fe—B magnet is subjected to an aging treatment in the vacuum or the inert atmosphere.

Provided is a rare earth magnet, on the surface of which a coating film of an ultraviolet cured resin is formed by covering the surface of the rare earth magnet with an ultraviolet curable resin composition and subsequently curing the ultraviolet curable resin composition by irradiating the ultraviolet curable resin composition with ultraviolet light. With respect to this rare earth magnet, the coating film is formed by a method which comprises: a step for having droplets of the ultraviolet curable resin composition adhere to the rare earth magnet surface by ejecting the droplets of the ultraviolet curable resin composition from a tip of a head by an inkjet method wherein droplets are ejected from a head; and a step for curing the ultraviolet curable resin composition by irradiating the ultraviolet curable resin composition adhering to the rare earth magnet surface with ultraviolet light.

This invention is directed to a corrosion-resistant permanent magnet, to a method for producing a corrosion-resistant permanent magnet, and to an intravascular blood pump comprising the magnet. The magnet is corrosion resistant due to a composite coating comprising a first layer structure and optionally a second layer structure on the first layer structure, each layer structure comprising an inorganic layer, a linker layer on the inorganic layer, and an organic layer formed from poly(2-chloro-p-xylylene) on the linker layer. The inorganic layers comprise aluminum and/or aluminum oxide.

The present disclosure relates to a forming method for producing a composite part for an operating member, the method comprising the steps: disposing at least one permanent magnet in an injection-molding tool, which defines a mold cavity, and a heat-conducting reinforcement, which extends along the permanent magnet and is in touching contact with the injection-molding tool, in each case at a predefined position of the mold cavity; overmolding the permanent magnet with molding material by introducing molding material into the mold cavity; forming the composite part having the at least one permanent magnet, the heat-conducting reinforcement and the molding material.

The invention relates to a process for coating a magnet to be inserted into a pocket of a rotor comprising the steps of providing a permanent magnet, and applying a dry powder coating comprising a prepolymer, a hardener, at least one functional filler and a blowing agent. In order to avoid premature reaction of the prepolymer, the blowing agent is a chemical blowing agent. Further, the invention relates to a permanent magnet to which a process according to the invention was applied and to a rotor comprising a permanent magnet to which a process according to the invention was applied.

The present disclosure provides a method of producing a magnetic powder capable of providing a bonded magnet having a high remanence. The present disclosure relates to a method of producing a magnetic powder, including: 1) mixing an alkyl silicate with an acidic solution; 2) mixing the resultant alkyl silicate mixture with a SmFeLaN anisotropic magnetic powder; and 3) mixing the resultant magnetic powder mixture with an alkali solution.

A method for fabrication of an anisotropic magnet comprises placing magnet alloy feedstock particles in a deformable metallic container and thermomechanically working the filled container in a manner to elongate the filled container and reduce its cross-sectional area to consolidate the magnet alloy particles to an elongated shape and impart a preferential grain texture to the consolidated, elongated shape. The consolidated, elongated shape is machined to a near-final magnet shape that has a smaller dimension such as magnet length and that includes a metallic tubular skin thereon.

The present invention aims to provide a novel magnet, whose surface's insulating property can be increased, and a motor using the same. The present invention provides a magnet comprising a magnet element containing a rare earth element R, a transition metal element T and boron B, and a phosphate layer including manganese-containing phosphate, wherein the phosphate layer is provided on the surface of the magnet element, and the thickness of the phosphate layer is 0.5 m or more.

A rare earth magnet including a magnetic phase having the composition represented by (Nd.sub.(1xy)La.sub.xCe.sub.y).sub.2(Fe.sub.(1z)Co.sub.z).sub.14B. When the saturation magnetization at absolute zero and the Curie temperature calculated by Kuzmin's formula based on the measured values at finite temperature and the saturation magnetization at absolute zero and the Curie temperature calculated by first principles calculation are respectively subjected to data assimilation. The saturation magnetization M(x, y, z, T=0) at absolute zero and the Curie temperature obtained by machine learning using the assimilated data group are applied again to Kuzmin's formula and the saturation magnetization at finite temperature is represented by a function M(x, y, z, T), x, y, and z of the formula in an atomic ratio are in a range of satisfying M(x, y, z, T)>M(x, y, z=0, T) and 400T453.