In examples, a method of manufacturing a transformer device comprises providing a first magnetic member and providing a laminate member containing primary and secondary transformer windings wound around an orifice extending through the laminate member. The method further comprises positioning a build up film abutting the laminate member. The method also comprises positioning at least a portion of a second magnetic member in the orifice. The method further comprises heat pressing at least one of the first and second magnetic members such that a distance between the first and second magnetic members decreases and such that the build-up film melts, thereby producing a transformer device.

The present invention refers to HV apparatus, in particular a HV dry current transformer, insulated with an insulating gel, or a voltage transformer, insulated with an insulating gel. The dry HV current transformer comprises at least two electrically conductive elements i.e. a head transformer cover, a head housing base, a core casing and a primary conductor. In the dry HV current transformer at least one of the electrically conductive elements has a coating made of solid insulating material separating the surface of the conductive elements from the insulating gel and adapted for limiting the electron emission from the conductive elements into the insulating gel. The voltage transformer comprises a bottom external housing, a bottom support flange, a core. In the voltage transformer at least one of the electrically conductive elements has a coating made of solid insulating material separating the surface of the conductive elements from the insulating gel and adapted for limiting the electron emission from the conductive elements into the insulating gel.

The present invention refers to HV apparatus, in particular a HV dry current transformer, insulated with an insulating gel, or a voltage transformer, insulated with an insulating gel. The dry HV current transformer comprises at least two electrically conductive elements i.e. a head transformer cover, a head housing base, a core casing and a primary conductor. In the dry HV current transformer at least one of the electrically conductive elements has a coating made of solid insulating material separating the surface of the conductive elements from the insulating gel and adapted for limiting the electron emission from the conductive elements into the insulating gel. The voltage transformer comprises a bottom external housing, a bottom support flange, a core. In the voltage transformer at least one of the electrically conductive elements has a coating made of solid insulating material separating the surface of the conductive elements from the insulating gel and adapted for limiting the electron emission from the conductive elements into the insulating gel.

A coil component includes: a magnetic body part having a first compact containing a first magnetic material and a first resin, and a second compact placed on the outside of the first compact and containing a second magnetic material and a second resin; a coil formed by a conductive wire which comprises a metal conductor covered with an insulating film, and embedded in the magnetic body part; and lead parts of the coil placed on the outside of the first compact; wherein the filling rate of the first magnetic material constituting the first compact is higher than the filling rate of the second magnetic material constituting the second compact. The filling rate of magnetic grains can be improved while also ensuring the insulating property of the coil, etc.

A coil component includes: a magnetic body part having a first compact containing a first magnetic material and a first resin, and a second compact placed on the outside of the first compact and containing a second magnetic material and a second resin; a coil formed by a conductive wire which comprises a metal conductor covered with an insulating film, and embedded in the magnetic body part; and lead parts of the coil placed on the outside of the first compact; wherein the filling rate of the first magnetic material constituting the first compact is higher than the filling rate of the second magnetic material constituting the second compact. The filling rate of magnetic grains can be improved while also ensuring the insulating property of the coil, etc.

A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external eletrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.

A method for manufacturing a coil component includes: providing multiple metal magnetic grains; preparing a magnetic body paste by mixing the multiple metal magnetic grains, a binder resin containing a resinate having at least one element selected from the group consisting of Si, Al, Cr, Mg, Ti, and Zr, and a solvent; forming a compact using the magnetic body paste; heat-treating the compact to form, on surfaces of the metal magnetic grains, bonding parts constituted by an amorphous oxide containing carbon and the at least one element, thereby forming a magnetic base body wherein the multiple metal magnetic grains are bonded via the bonding parts; forming a coil that includes a metal conductor; and forming external eletrodes on surfaces of the magnetic base body and connecting end parts of the coil to the external electrodes, respectively.

An inductive device and a method of manufacturing the same are provided. The inductive device includes a magnetic base, a coil structure, and a package structure. The magnetic base includes a bottom plate, a core column, and a lateral wall defining a positioning trench. The coil structure includes a coil body, a first extending section, and a second extending section. The coil body disposed in the positioning trench surrounds the core column. The first extending section includes a first bent portion and a first terminal portion connected at a first connecting point. The second extending section includes a second bent portion and a second terminal portion connected at a second connecting point. A shortest distance between a first imaginary connection line defined between the first and second connecting points and a central axis of the core column is less than a minimum outer radius of the coil body.

An inductive device and a method of manufacturing the same are provided. The inductive device includes a magnetic base, a coil structure, and a package structure. The magnetic base includes a bottom plate, a core column, and a lateral wall defining a positioning trench. The coil structure includes a coil body, a first extending section, and a second extending section. The coil body disposed in the positioning trench surrounds the core column. The first extending section includes a first bent portion and a first terminal portion connected at a first connecting point. The second extending section includes a second bent portion and a second terminal portion connected at a second connecting point. A shortest distance between a first imaginary connection line defined between the first and second connecting points and a central axis of the core column is less than a minimum outer radius of the coil body.