A module containing a plurality of active capacitors and a sacrificial capacitor is provided. The active capacitors and sacrificial capacitor are aligned along a horizontal direction so that the side surfaces of their cases are parallel to each other. The particular arrangement of the active capacitors and sacrificial capacitor results in a module configuration where the anode terminations for the active capacitors and an external component of the lead frame for the sacrificial capacitor are coplanar so that the module can be mounted to a circuit board via the anode terminations and the external component of the lead frame in a mechanically and electrically stable manner. Further, the center of gravity of the module in the length and/or width directions can be located at a midpoint of the overall module length and/or width, which enhances the stability of the module when mounted to a circuit board.

A capacitor and methods of processing an anode metal foil are presented. The capacitor includes a housing, one or more anodes disposed within the housing, one or more cathodes disposed within the housing, one or more separators disposed between an adjacent anode and cathode, and an electrolyte disposed around the one or more anodes, one or more cathodes, and one or more separators within the housing. The one or more anodes each include a metal foil that includes a first plurality of tunnels through a thickness of the metal foil in a first ordered arrangement, the first ordered arrangement being a close packed hexagonal array arrangement, and having a first diameter, and a second plurality of tunnels through the thickness of the metal foil having a second ordered arrangement and a second diameter greater than the first diameter.

A capacitor and methods of processing an anode metal foil are presented. The capacitor includes a housing, one or more anodes disposed within the housing, one or more cathodes disposed within the housing, one or more separators disposed between an adjacent anode and cathode, and an electrolyte disposed around the one or more anodes, one or more cathodes, and one or more separators within the housing. The one or more anodes each include a metal foil that includes a first plurality of tunnels through a thickness of the metal foil in a first ordered arrangement, the first ordered arrangement being a close packed hexagonal array arrangement, and having a first diameter, and a second plurality of tunnels through the thickness of the metal foil having a second ordered arrangement and a second diameter greater than the first diameter.

A capacitor with an anode and a dielectric over the anode. A first conductive polymer layer is over the dielectric wherein the first conductive polymer layer comprises a polyanion and a first binder. A second conductive polymer layer is over the first conductive polymer layer wherein the second conductive polymer layer comprises a polyanion and a second binder and wherein the first binder is more hydrophilic than the second binder.

The invention relates to a method for producing electrode foils (1) for capacitors (10), comprising the method steps of: A) providing a metal foil (1), B) transferring microstructures (2) located on a stamping die onto a main surface of the metal foil by a reforming process.

The invention relates to a method for producing electrode foils (1) for capacitors (10), comprising the method steps of: A) providing a metal foil (1), B) transferring microstructures (2) located on a stamping die onto a main surface of the metal foil by a reforming process.

An energy storage capacitor having a composite electrode structure includes: a case; a rolled body arranged inside the case; and an electrolyte stored inside the case. The rolled body includes: a first anode foil having a first anode lead plate connected at one side of one surface, a first cathode foil arranged to face the other surface of the first cathode foil with the one surface of the first anode foil and a first cathode lead plate connected at the other side, a second cathode foil arranged to face the other surface of the second cathode foil with one surface of the first cathode foil and having a second cathode lead plate connected at one side of one surface, a second anode foil arranged to face the one surface of the second cathode foil and a second anode lead plate connected at the other side.

An energy storage capacitor having a composite electrode structure includes: a case; a rolled body arranged inside the case; and an electrolyte stored inside the case. The rolled body includes: a first anode foil having a first anode lead plate connected at one side of one surface, a first cathode foil arranged to face the other surface of the first cathode foil with the one surface of the first anode foil and a first cathode lead plate connected at the other side, a second cathode foil arranged to face the other surface of the second cathode foil with one surface of the first cathode foil and having a second cathode lead plate connected at one side of one surface, a second anode foil arranged to face the one surface of the second cathode foil and a second anode lead plate connected at the other side.

Fabricating an electrode for capacitor includes performing a first set of one or more preliminary oxide formation operations on a sheet of material. The method also includes performing a capacitance test on the sheet of material so as to determine the capacitance of the sheet of material after the one or more preliminary oxide formation operations. The method proceeds on a first path in response to a first result of the capacitance test and on a second path in response to a second result of the capacitance test. The first path includes performing a second set of the one or more preliminary oxide formation operations on the sheet of material so as to reduce the capacitance of the sheet of material below the determined capacitance. The second path excludes performing any preliminary oxide formation operations on the sheet of material.

A capacitor having an anode of a pressed powder pellet is described. The pressed powder anode pellet has a contoured trough that extends inwardly into the height of the pellet from a peripheral edge of the pellet. A shaped anode wire has an embedded portion residing inside the pellet and an outwardly extending portion that is connected to the terminal pin of a feedthrough. The feedthrough is nested in the contoured trough. In order to prevent a crack from rendering the anode inoperable, the embedded portion of the anode wire is shaped to bridge the lateral extent of the contoured trough. Should a crack develop in the anode, the crack will intersect the embedded portion of the anode wire. As an embedded bridging wire structure, the crack in the anode pellet will not cause the shaped anode wire to break. Instead, the shaped anode wire provides electrical continuity from one side of the crack to the other so that the capacitor remains functional.