Aspects hereof relate to a multi-part mold assembly for use in manufacturing articles. The mold assembly provides for contouring, shaping and cutting materials to form articles via a continuous single processing operation. The mold assembly includes an upper mold portion with a three-dimensional contouring/shaping portion and a first cutting edge, a lower mold portion with a three-dimensional contouring/shaping portion and a second cutting edge, and a base portion into which the lower mold portion may retract during use. Upon application of a first force, the upper and lower mold portions cooperate to contour/shape a material from which an article is to be formed. Upon application of a second force greater than the first, the first cutting edge and the second cutting edge interact to shear the material that extends beyond the respective cutting edges. The result is an article that is contoured, shaped and cut/trimmed utilizing a single processing operation.

Aspects hereof relate to a multi-part mold assembly for use in manufacturing articles. The mold assembly provides for contouring, shaping and cutting materials to form articles via a continuous single processing operation. The mold assembly includes an upper mold portion with a three-dimensional contouring/shaping portion and a first cutting edge, a lower mold portion with a three-dimensional contouring/shaping portion and a second cutting edge, and a base portion into which the lower mold portion may retract during use. Upon application of a first force, the upper and lower mold portions cooperate to contour/shape a material from which an article is to be formed. Upon application of a second force greater than the first, the first cutting edge and the second cutting edge interact to shear the material that extends beyond the respective cutting edges. The result is an article that is contoured, shaped and cut/trimmed utilizing a single processing operation.

The present disclosure relates to systems and methods for generating orthotic device models using simulated patient anatomy. In one implementation, a method comprises receiving images of a body part of a patient; deriving physical measurements from the images; generating anatomy model data of the body part using the physical measurements; and generating orthotic model data based on the anatomy model data, the orthotic model data being representative of an orthotic device.

The present disclosure relates to systems and methods for generating orthotic device models using simulated patient anatomy. In one implementation, a method comprises receiving images of a body part of a patient; deriving physical measurements from the images; generating anatomy model data of the body part using the physical measurements; and generating orthotic model data based on the anatomy model data, the orthotic model data being representative of an orthotic device.

A sockliner for a shoe may be formed to include an integral fabric skirt. The fabric skirt may remain loose from the sockliner along at least a portion of the periphery of the sockliner. The loose periphery of the fabric skirt may be used to join the sockliner to other shoe components, as in a strobel-type seam.

A sockliner for a shoe may be formed to include an integral fabric skirt. The fabric skirt may remain loose from the sockliner along at least a portion of the periphery of the sockliner. The loose periphery of the fabric skirt may be used to join the sockliner to other shoe components, as in a strobel-type seam.

Systems and methods of determining spinal column and or leg length abnormalities includes taking digital photographs of multiple data points along the length of the person's spine and legs, and sending the photographs to a computer with a processor programmed with software that analyzes the photographs to determine leg length and spinal column length and spinal column curvature. The data regarding the leg length and curvature is sent to a medical professional for diagnosis and treatment of the patient.

Insole includes a base having a shape for placement onto a sole of or in a shoe, and which base has at least one cavity extending inward from a lower surface over only a part thereof, and surrounded peripherally by the base, such that over a remaining part, the lower surface is a lowermost surface of the insole. A mesh is attached to an upper surface of the base and forms an uppermost surface of the insole. An air cushion is present in each cavity, and includes a sealing structure and lightweight foam pieces held in each cavity by the sealing structure such that when in the respective cavity, each air cushion is a lowermost surface of the insole. The sealing structure may be a plastic membrane attached to the base around a periphery of the respective cavity or a plastic membrane that surrounds the foam pieces.

Insole includes a base having a shape for placement onto a sole of or in a shoe, and which base has at least one cavity extending inward from a lower surface over only a part thereof, and surrounded peripherally by the base, such that over a remaining part, the lower surface is a lowermost surface of the insole. A mesh is attached to an upper surface of the base and forms an uppermost surface of the insole. An air cushion is present in each cavity, and includes a sealing structure and lightweight foam pieces held in each cavity by the sealing structure such that when in the respective cavity, each air cushion is a lowermost surface of the insole. The sealing structure may be a plastic membrane attached to the base around a periphery of the respective cavity or a plastic membrane that surrounds the foam pieces.

The invention is directed to a process for producing a outsole or inner sole of a footwear comprising the following steps (a) providing a first form negative mould of the outsole or inner sole comprising of at least one formed plastic sheet as obtained by thermoforming using a first master mould corresponding with the shape of a first side of the outsole or inner sole, (b) adding a liquid curable composition to the first form negative mould, and (c) solidifying the curable composition wherein a solidified outsole or inner sole is obtained and wherein the first form negative mould is removed from the solidified outsole or inner sole.