Molded parts for automobile interiors can be made from expanded thermoplastic polyurethane beads. Processes can be used to produce the molded parts from thermoplastic polyurethane.

Provided is a shoe sole member formed by at least two types of polymer compositions, a first composition and a second polymer composition, including: a first part formed by the first polymer composition; a second part formed by the second polymer composition; and a third part formed by a mixture of the first polymer composition and the second polymer composition between the first part and the second part.

Provided is a shoe sole member formed by at least two types of polymer compositions, a first composition and a second polymer composition, including: a first part formed by the first polymer composition; a second part formed by the second polymer composition; and a third part formed by a mixture of the first polymer composition and the second polymer composition between the first part and the second part.

The present disclosure relates generally to three-dimensionally printed molds, and associated methods, for use in manufacturing articles such as footwear. In some embodiments, for example, a three-dimensionally printed mold may be a master mold that is used to manufacture a secondary mold. The secondary mold may be used, in certain embodiments, to provide a cured material that can be transferred to a substrate, such as a textile, thereby providing the manufactured article. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

The present disclosure relates generally to three-dimensionally printed molds, and associated methods, for use in manufacturing articles such as footwear. In some embodiments, for example, a three-dimensionally printed mold may be a master mold that is used to manufacture a secondary mold. The secondary mold may be used, in certain embodiments, to provide a cured material that can be transferred to a substrate, such as a textile, thereby providing the manufactured article. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

Improved cushioning elements for sports apparel, in particular for soles for sports shoes, are described. A cushioning element for sports apparel with a first deformation element is provided. The deformation element includes a plurality of randomly arranged particles of an expanded material, wherein there are first voids within the particles and/or between the particles.

Improved cushioning elements for sports apparel, in particular for soles for sports shoes, are described. A cushioning element for sports apparel with a first deformation element is provided. The deformation element includes a plurality of randomly arranged particles of an expanded material, wherein there are first voids within the particles and/or between the particles.

A midsole or insole device for a shoe includes a first variable stimulation mechanism positioned to interface one of the metatarsal heads and the heel and a second variable stimulation mechanism positioned to interface a lateral aspect of the foot between the fifth metatarsal head and the heel. During gait-related activities, the first variable stimulation mechanism produces stimulus of an intensity greater than the second variable stimulation mechanism. At least one of the first variable stimulation mechanism and the second variable stimulation mechanism comprises two bonded layers including a resilient stimulating upper layer and a less resilient stimulus-enhancing lower layer. The upper layer includes a plurality of holes that pass through the entirety of the upper layer, and the lower layer includes a plurality of equally spaced upwardly facing projections aligned substantially perpendicular to an upper surface of the upper layer.

A midsole or insole device for a shoe includes a first variable stimulation mechanism positioned to interface one of the metatarsal heads and the heel and a second variable stimulation mechanism positioned to interface a lateral aspect of the foot between the fifth metatarsal head and the heel. During gait-related activities, the first variable stimulation mechanism produces stimulus of an intensity greater than the second variable stimulation mechanism. At least one of the first variable stimulation mechanism and the second variable stimulation mechanism comprises two bonded layers including a resilient stimulating upper layer and a less resilient stimulus-enhancing lower layer. The upper layer includes a plurality of holes that pass through the entirety of the upper layer, and the lower layer includes a plurality of equally spaced upwardly facing projections aligned substantially perpendicular to an upper surface of the upper layer.

Described herein is a method for producing a PU foam insole, including the following steps of: (1) pouring the raw materials used to form a PU foam into a mould, reacting to obtain a PU sheet, where the height of the mould cavity is from about 1.0 to about 1.6 times of the total thickness of two finished insoles; (2) splitting the PU sheet into two halves in the horizontal direction to obtain two pieces of PU insole material, where one surface of the material has open pores, and the other surface of the material has a skin; and (3) attaching a piece of fabric onto the surface having open pores of the material obtained in step (2). Also described herein is a PU foam insole produced by the method.