A system including an arc flash sensor that detects an arc flash event and an arc flash mitigation device in communication with the sensor. The mitigation device includes a path of least resistance having a path input and a path output. The arc flash sensor is located downstream the output. The mitigation device includes an electro-mechanical switch between the input and the output and an actuator. The mitigation device also includes a bypass power switch device that includes a solid-state circuit interrupter and that conduct current between the input and the output in response to an open-circuit condition of the switch. A system controller is provided to generate a trigger to activate the actuator to generate the open-circuit condition of the switch, which causes the power switch device to interrupt a fault current associated with a fault event in response to detection of the arc flash event.

A device includes an electro-mechanical switching device having an open-circuit and closed-circuit conditions and a path of least resistance having a path input and a path output with the switching device between the input and the output. The device includes a bypass power switch device that comprises a solid-state circuit interrupter and that is configured to conduct current between the input and the output in response to an open-circuit condition of the switching device. The device includes a current sensor that is connected to the output and configured to detect a fault current event. The device includes an actuator that is coupled to the switching device and a controller that is configured to generate a trigger signal to activate the actuator to cause the open-circuit condition of the switching device and to interrupt the fault current event by the power switch device, based on the detected fault current event.

Methods and systems for protection/disconnect of airborne high-power/energy high-voltage modular multi-string battery packs (such as battery packs for airborne electric propulsion systems). The methods and systems are based on a dissimilar/redundant distributed battery pack protection architecture and use a smart mid-point battery disconnect in conjunction with centralized battery management system. The resulting battery disconnect/protection system is configured to detect bus faults, load faults and string faults and then take appropriate action to isolate the detected fault. For example, in response to a short circuit in one battery string, the faulty battery string may be disconnected from the positive and negative busbars while the remaining battery strings continue to provide power.

Modular circuit protection devices and configurable panelboard systems include arc-free operation, thermal management features providing safe operation in hazardous environments at lower cost and without requiring conventional explosion-proof enclosures and without entailing series connected separately provided packages such as circuit breaker devices and starter motor contactors and controls.

A circuit breaker comprises a solid-state switch, an air-gap electromagnetic switch, switch control circuitry, a zero-crossing detection circuit, and a current sensor. The solid-state and air-gap switches are connected in series in an electrical path between line input and load output terminals of the circuit breaker. The switch control circuitry controls the solid-state and air-gap switches. The zero-crossing detection circuit detects zero crossings of an AC waveform on the electrical path. The current sensor senses current flow in the electrical path to detect a fault condition based on the sensed current flow. In response to a detected fault condition, the switch control circuitry generates control signals to place the solid-state switch into a switched-off state and place the air-gap switch into a switched-open state after the solid-state switch is placed into the switched-off state. The switch control circuitry utilizes zero-crossing detection signals output from the zero-crossing detection circuit to determine when to place the air-gap switch into the switched-open state.

In one aspect, a hybrid circuit protection device for current-limiting a fault current between a source and a load during a fault is provided. The hybrid circuit protection device includes an input configured to couple to the source, an output configured to couple to the load, a return configured to couple the source to the load, a main switch configured to selectively couple the input to the output, a switching network coupled in parallel with the main switch, and a controller. The controller is configured to determine that the main switch has opened in response to the fault current, where the fault current has an initial value, and activate the switching network to current-limit the fault current to less than the initial value during the fault.

Solid state and hybrid circuit protection devices include improved chemical, static discharge and impact resistant housing construction, arc-free switching operation, secure terminal assemblies and thermal management features. The solid state and hybrid circuit protection devices are ignition protected and avoid possible explosions and therefore obviate a need for conventional explosion-proof enclosures to ensure safe operation of an electrical power system in a potentially explosive environment.

A power contact health assessor system includes a pair of terminals adapted to be connected to a set of switchable contact electrodes of a power contact and a contact separation detector configured to determine a time of separation of the set of switchable contact electrodes during deactivation of the power contact. The system includes a controller circuit operatively coupled to the pair of terminals and the contact separation detector. The controller circuit is configured to determine within a first observation window, a plurality of contact stick durations and an average contact stick duration. One or more additional observation windows with corresponding average contact stick durations are configured. A health assessment for the set of switchable contact electrodes may be based on a subsequent contact stick duration for a contact cycle after the first observation window and the corresponding average contact stick durations for the one or more additional observation windows.

Solid state and hybrid circuit protection devices include improved arc-less switching capability and overcurrent protection, improved terminal assemblies and improved thermal management features that reduce or eliminate ignition sources for hazardous environments. The solid state and hybrid circuit protection devices are ignition protected and avoid possible explosions and therefore obviate a need for conventional explosion-proof enclosures to ensure safe operation of an electrical power system in hazardous locations.

A power contact electrode plasma therapy circuit includes a pair of terminals adapted to be connected to a set of switchable contact electrodes of a power contact. A plasma ignition detector is configured to detect an electrical parameter over the switchable contact electrodes indicative of the formation of plasma between the switchable contact electrodes and output a plasma ignition signal based on the electrical parameter as detected. A plasma burn memory is configured to receive and store the plasma ignition signal. A controller circuit is configured to receive from the plasma burn memory the plasma ignition signal, start a time based on receipt of the plasma ignition signal, and upon the timer meeting a time requirement, output a plasma extinguish command. A plasma extinguishing circuit, configured to bypass the pair of terminals upon receiving the trigger signal to extinguish the plasma between the switchable contact electrodes.