A temperature-sensitive battery connector is disclosed. The connector can include a connector body and at least one conductor mounted to the connector body and configured to convey a current signal used to measure voltage from a battery pack or battery cell to a battery management system (BMS). The connector can include a thermal switching device mounted to the connector body and thermally coupled to a terminal of a battery pack or a battery cell. The thermal switching device can be configured to provide an overtemperature signal to the BMS by changing or interrupting a current conducted by at least one conductor when a temperature of the battery pack or battery cell exceeds a threshold temperature.

A fuse module including a mounting block formed of an electrically insulating material, a fuse plate including a fusible element disposed on a bottom surface of the mounting block, a fuse terminal electrically connected to the fusible element and extending along rear and top surfaces of the mounting block, and an input terminal electrically connected to the fusible element and extending from a front surface of the mounting block, the fuse module further including an electrically conductive terminal post extending from the top surface of the mounting block through the fuse terminal for facilitating connection to an electrical component.

A wiring module to be attached to a plurality of power elements which store or generate power includes a bus bar connecting the power elements to each other or connecting the power element and a load to each other, an abnormality detection element detecting an abnormality of the power element, and an insulating protector holding the bus bar and the abnormality detection element. The insulating protector is integrally provided with a first holding shaft portion and a second holding shaft portion which position and hold the bus bar by fitting the bus bar there onto, and an element holding portion which position and hold the abnormality detection element by fitting the abnormality detection element there into.

A method of making printed circuit board vias using a double drilling and plating method is disclosed. A first hole is drilled in a core, the first hole having a first diameter. The first hole is filled and/or plated with an electrically conductive material. A circuit pattern may be formed on one or two conductive layers of the core. A multilayer structure may then be formed including a plurality of cores that also include pre-drilled and plated via holes, wherein at least some of the pre-drilled and plated via holes are aligned with the first hole. A second hole is then drilled within the first hole and the aligned pre-drilled and plated holes, the second hole having a second diameter where the second diameter is smaller than the first diameter. A conductive material is then plated to an inner surface of the second hole.

Devices and systems are provided that incorporate fusible links within the electrical traces of a battery module voltage sensing circuit. The fusible links can be integrally formed in an electric trace and provide an overcurrent protection feature for the circuit without requiring fuse elements or components that are separate from the electrical trace. Each of these fusible links include a substantially flat controlled cross-sectional area disposed along a length of the material making up the electrical trace. In an overcurrent situation, the connection between a battery management system and a battery cell may be severed by the overcurrent melting the fusible link. The electrical traces may be spaced apart from one another in the circuit such that an overcurrent situation breaking the connection between one cell and the battery management system would not affect adjacent electrical traces not having an overcurrent situation.

The present disclosure provides a conductive connection structure, a multifunctional high-voltage connector and a battery product, the conductive connection structure comprises: a main body portion; and two conductive connection portions. The main body portion comprises: a tube body having openings; and a conductive fusing body. The conductive connection portion has: a first contact segment connected to the conductive fusing body and sealing a corresponding opening; a second contact segment; and a transitional connection segment. It is not necessary to additionally provide the package plate, thereby making the structure of the conductive connection structure simple and the volume of the conductive connection structure small, reducing the assembling steps, and improving the space utilization of the multifunctional high-voltage connector. When the upper cover and the pedestal are assembled, the second contact segment is directly inserted into the corresponding mating terminal, thereby further reducing the connection resistance in the high-voltage circuit.

A battery, a battery pack for the battery, and a busbar for connecting battery cells, the busbar having an electrically conductive metal sheet and having at least one sheet metal connector piece, which is incorporated into the metal sheet with the aid of a cutting method and which protrudes from the metal sheet; the sheet metal connector piece has a contacting part for electrically connecting to a pole of the battery cell and a safety part embodied in the form of a fuse. In order to create a busbar that is durable and simply designed and nevertheless has a high degree of fire safety, it is proposed that the safety part be embodied in the form of a coiled helical spring.

A fuse module including a mounting block formed of an electrically insulating material, a fuse plate including a fusible element disposed on a bottom surface of the mounting block, an input terminal electrically connected to the fusible element and extending along rear and top surfaces of the mounting block, and a fuse terminal electrically connected to the fusible element and extending from a front surface of the mounting block, the fuse module further including an electrically conductive terminal post extending from the top surface of the mounting block through the fuse terminal for facilitating connection to an electrical component.

An example electrical interruption switch includes a casing, surrounding a contact unit defining a current path therethrough. The contact unit has a first and second connection contact, a separation region and an upsetting region. A current supplied to the contact unit via the first connection contact can be discharged via the second connection contact, or vice versa. The contact unit includes, or is connected to, a sabot configured to move from a starting to an end position via pressure; in the end position, the separation region is separated causing an insulation spacing between the first and second connection contacts. The upsetting region, upset during movement of the sabot from the starting to end positions, is formed as a tubular or rod-shaped element having; the tubular or rod-shaped element has one or more tapers in its cross-sectional diameter; and the cross-sectional diameter is defined perpendicular to the axis.

The invention concerns a fuse box, comprising a busbar (6) and at least one fuse (8) connected to the busbar, each fuse including two opposite end portions (8A, 8B) and a central portion (82), at least the central portion of each fuse and a section of the busbar being encapsulated in a plastic coating layer. The central portion (82) includes a part (84) of reduced cross-section. The two end portions (8A, 8B) include two respective electrical connectors (81A, 81B), and at least the two electrical connectors (81A, 81B) of each fuse (8) are not encapsulated in the plastic coating layer, so that a new fuse (12) can be connected between the two electrical connectors (81A, 81B) in replacement of a blown fuse (8).