A fuse holder includes a holder base comprising a plurality of protrusions each having a mounting hole formed therein to provide for mounting of the holder base to an external component and one or more mating protrusions and one or more mating slots formed on each of opposing side surfaces. The fuse holder also includes an input stud coupled to or formed on the holder base and a cover configured to attach to the holder base to at least partially enclose one or more fuses positionable on the fuse holder. The one or more mating protrusions and the one or more mating slots formed on each of the opposing side surfaces of the holder base comprise dovetailed protrusions and slots of a matching profile capable of receiving such a dovetailed protrusion, so as to enable a side-by-side stacking and interlocking of fuse holders with such mating protrusions and mating slots.

A power distribution assembly which may be a fuse clip or a switch includes a lug mounted to a block in association with a spring clip which confronts one side of the lug. A portion of the spring clip is mounted to the block and an upper spring arm of the clip is positioned on one side of the lug. The lug is mounted to the block and includes a downwardly projecting tang which is inserted through a slot in the bottom portion of the assembly to thereby couple the spring arm to the lug and block and to receive the end of the fuse or a blade between the spring arm and the lug.

Apparatus for enabling distribution of electric power, fusing, and/or ground connection in electrical systems is provided. The apparatus may include an extensible, interlocking, modular block of multiple-use modules. Each module may be configured to include a fuse or a link bar mounted within it. Each module may accept multiple sizes and types of fuses. Each module may be configured to include an external link bar for providing an electrical connection to at least one other module. Apparatus may enable distribution of electrical power, fused power, and/or ground connection from a power source to a plurality of electrical components while organizing and minimizing wired connections.

Approaches herein provided surface mounted devices each configured as a stand-alone component suitable for attachment to a substrate such as a printed circuit board (PCB). In some embodiments, a method includes forming a base housing, coupling an electronic component to the base housing, and forming a cover over the electronic component, wherein the cover is coupled to the base housing. The electronic component may include a fusible link/element extending between terminals, the terminals wrapped around an exterior of base housing. The device may then be coupled to the PCB, for example, by attaching the terminals to an upper surface of the PCB.

A fused disconnect switch device includes a housing defining an interior volume, and a current path. An arc interruption assembly is located in the interior volume and includes a shell, and a conductor in electrical communication with the current path. At least one arc plate is located between the magnets and the conductor. The magnets cooperate to generate a magnetic field facilitating an interruption of a first arc between the conductor and the first side of the arc chamber and a second arc between the conductor and the second side of the arc chamber.

Provided herein are approaches for securing an electrical protection device (e.g., a fuse). In one approach, an apparatus includes a conductor and a terminal coupling the conductor to the fuse, wherein the terminal includes an end cap having a cavity for receiving and securing the conductor, and a set of contact elements extending from a base member. The base member may be coupled to the end cap, and a body of the fuse may be coupled to the base member. In some approaches, a fuse blade of the fuse is disposed between the set of contact elements. In some approaches, the apparatus further includes a cover adjacent the terminal, wherein the cover is configured to engage the contact elements to increase a contact force and electrical connection between the set of contact elements and the fuse blade.

A distribution block element having opposed input and output couplings and integral complimentary mechanical connectors to additional adjacent distribution block elements, allowing expansion by addition of distribution block elements. Fuse couplings are spaced apart for a mini2 blade fuse and have a length that is are spaced apart for a maxi APX heavy duty fuse and for direct conductors. When two elements are connected adjacently, the spacing between the adjacent crossbar couplings is the same as the spacing between the opposed input and output fuse couplings in each element. Thus, identical crossbar conductors can be used both for electrically connecting opposed input and output couplings and for electrically connecting input couplings of adjacent elements.

Approaches herein provided surface mounted devices each configured as a stand-alone component suitable for attachment to a substrate such as a printed circuit board (PCB). In some embodiments, a method includes forming a base housing, coupling an electronic component to the base housing, and forming a cover over the electronic component, wherein the cover is coupled to the base housing. The electronic component may include a fusible link/element extending between terminals, the terminals wrapped around an exterior of base housing. The device may then be coupled to the PCB, for example, by attaching the terminals to an upper surface of the PCB.

Power connectors with integrated fuse support, and associated systems and methods are disclosed. A representative power connector can include a power port and a mating plug. The power port can include a fuse support having first and second fuse receptacles, wherein the first fuse receptacle is connectable to a first supply cable. The power port can include first and second port terminals, wherein the first port terminal is connectable to a second supply cable. A jumper cable can be connected between the second port terminal and the second fuse receptacle. The plug can include a housing configured to enclose the fuse support between the plug and the power port when the plug is mated to the power port. The plug can include first and second plug terminals mateable with the first and second port terminals.

Method of manufacturing a high voltage power fuse having a dramatically reduced size facilitated by silicated filler material, a formed fuse element geometry, arc barrier materials and single piece terminal fabrications. The method includes: connecting a full-range fuse element assembly including first and second metal strip fuse elements defining a plurality of weak spots therein and being connected in parallel to one another, the first metal strip fuse element configured to uniquely respond to a short circuit current condition and the second metal strip fuse element configured to uniquely respond to an overload current condition and a set of arc barriers at selected locations to surround respective cross sectional portions are disclosed.