An illustrative example embodiment of method of making a fuel cell component includes placing a graphite substrate and a polytetrafluoroethylene (PTFE) layer in a heated press with a fluoroelastomer adhesive between the graphite substrate and the PTFE layer; pressing the PTFE layer, the fluoroelastomer adhesive and the graphite substrate together using the heated press; removing the graphite substrate, the fluoroelastomer adhesive and the PTFE layer from the heated press; and allowing the graphite substrate, the fluoroelastomer adhesive, and the PTFE layer to cool.

An electrocatalyst including carbon and a nanosheet supported on the carbon. The nanosheet includes a metal ruthenium nanosheet, and a platinum atomic layer formed on an entire surface of the metal ruthenium nanosheet. The metal ruthenium nanosheet is a monoatomic layer, and the platinum atomic layer is a monoatomic layer or a monoatomic layer laminated body.

Compositions comprised of a tin film, coated by a shell of less than 50 nm thick made of palladium and tin in a molar ratio ranging from 1:4 to 3:1, respectively, are disclosed. Uses of the compositions as an electro-catalyst e.g., in a fuel cell, and particularly for the oxidation of various materials are also disclosed.

Disclosed is a catalyst layer for a fuel cell that has good gas diffusion properties in the entire catalyst layer and in which coarsening of catalyst particles can be suppressed. The catalyst layer for a fuel cell includes fibrous conductive members and catalyst particles. The fibrous conductive members are inclined relative to the surface direction of the catalyst layer, and the length L of the fibrous conductive members and the thickness T of the catalyst layer satisfy the relational expression: L/T≤3. Each of the catalyst particles includes a core portion and a shell portion that covers the core portion, and contains a component different from that of the core portion.

A method for producing a waterproof and ion-conducting flexible membrane intended for protecting a metal electrode. It comprises a synthesis by electrically assisted extrusion of compact fibers forming an ion-conducting fiber array comprising a first material. The fiber array defines a first surface and a second surface opposite the first surface. Subsequently, the fiber array is impregnated with a polymer of a second material, to form a metal electrode protection membrane. The fiber array forms paths for conducting ions between the first surface and the second surface and through the second material. The first surface is intended to be in contact with the metal electrode.

In accordance with some embodiments of the present disclosure, a method of changing the porosity of the anode is presented. The anode is formed from a composition comprising nickel oxide, a doped ceria, and a stabilized zirconia wherein the weight percentage of the nickel oxide is greater than twenty-five percent. The anode may comprise a single or multiple layers, and may comprise at least one of gadolinia doped ceria (GDC), samaria doped ceria (SDC), or lanthania doped ceria (LDC); and at least one of Yttria stabilized zirconia (YSZ) or scandia stabilized zirconia (ScSZ). The anode may comprise multiple layers. Each layer may comprise a composition having the general formula NiO.sub.x-(doped ceria).sub.y wherein x and y are weight percentages of the composition, and wherein 25<x<100, and 25<y<100, and wherein each successive layer contains more nickel than the preceding layers.

A core-shell composite material may include a core consisting of Nb-doped TiO.sub.2 of formula TiNbO.sub.x; and a shell consisting of a homogeneous layer of Pt or Pt alloy of 1 to 50 ML in thickness. The core-shell composite material may in particular find application in fuel cells.

A single cell C includes a membrane electrode assembly M in which an electrolyte membrane 1 is interposed between a pair of electrode layers 2, 3, and a pair of separators 4 that form gas channels C between the pair of separators 4 and the membrane electrode assembly M, wherein the electrode layers 2, 3 include first gas diffusion layers 2B, 3B of a porous material disposed at the side facing the electrolyte membrane 1 and second gas diffusion layers 2C, 3C that are composed of a metal porous body having arrayed many holes K, and a part of the first gas diffusion layers 2B, 3B penetrates the holes K of the second gas diffusion layers 2C, 3C to form protrusions T. Accordingly, the surface of the electrode layers 2, 3 has a fine uneven structure. As a result, an improvement in liquid water discharging function and an improvement in power generating function were achieved at the same time.

Provided is a low-cost electrochemical element that includes a high-performance electrode layer. The electrochemical element includes an electrode layer, and the electrode layer contains small particles and large particles. The small particles have a particle diameter of 200 nm or less in the electrode layer, and the large particles have a particle diameter of 500 nm or more in the electrode layer.

A membrane electrode assembly includes a polyelectrolyte membrane having a first surface and a second surface facing away from the first surface; a fuel-electrode-side electrocatalyst layer bonded to the first surface and containing a first catalytic material, a first electrically conductive carrier, and a first polyelectrolyte, the first electrically conductive carrier carrying the first catalytic material; and an oxygen-electrode-side electrocatalyst layer bonded to the second surface and containing a second catalytic material, a second electrically conductive carrier, a second polyelectrolyte, and a fibrous material, the second electrically conductive carrier carrying the second catalytic material. The membrane electrode assembly contains voids, the voids including pores each having a size in a range of 3 nm or more and 5.5 μm or less.