Disclosed are a method for manufacturing an electrode, an electrode manufactured thereby, a membrane-electrode assembly including the electrode, and a fuel cell containing the membrane-electrode assembly. The method includes the steps of: preparing an electrode forming composition by mixing a catalyst with an ionomer; applying a low-frequency acoustic energy to the electrode forming composition to perform resonant vibratory mixing so as to coat the ionomer on the surface of the catalyst; and coating the electrode forming composition to manufacture an electrode.

An embodiment apparatus for fabricating a membrane-electrode-subgasket assembly includes a feeding unit including a sheet feeding roller configured to feed a membrane-electrode assembly sheet having catalyst layers provided on both surfaces thereof, a cutting unit including a cutting roller and a support roller configured to rotate in engagement with the cutting roller, wherein the cutting roller is configured to punch portions outside each of the catalyst layers, a first pressing unit including a suction roller and a first hot roller, and a second pressing unit including second hot rollers.

Disclosed is a method of manufacturing a solid oxide fuel cell including a multi-layered electrolyte layer using a calendering process. The method for manufacturing a solid oxide fuel cell is a continuous process, thus providing high productivity and maximizing facility investment and processing costs. In addition, the solid oxide fuel cell manufactured by the method includes an anode that is free of interfacial defects and has a uniform packing structure, thereby advantageously greatly improving the production yield and power density. In addition, the solid oxide fuel cell has excellent interfacial bonding strength between respective layers included therein, and includes a multi-layered electrolyte layer in which the secondary phase at the interface is suppressed and which has increased density, thereby advantageously providing excellent output characteristics and long-term stability even at an intermediate operating temperature.

This disclosure provides systems, methods, and apparatus related to metal-supported solid oxide electrochemical devices. In one aspect, a stainless steel support of a device is oxidized. A coating is deposited on an oxygen-electrode side of the stainless steel support of the device. The coating is operable to reduce chromium evaporation from the stainless steel support. A structure including an oxygen catalyst on the oxygen-electrode side of the device and a fuel catalyst on a fuel-electrode side of the stainless steel support of the device, with an electrolyte disposed between the oxygen catalyst and the fuel catalyst, is formed. The device is thermally treated at a temperature of about 10° C. to 400° C. above an operating temperature of about 600° C. to 800° C. of the device, the oxygen-electrode side of the device being in an oxidizing atmosphere and the fuel-electrode side of the device being in a reducing atmosphere.

A method to produce a composite semi-finished product, having a continuous phase including at least one thermoplastic plastic and a dispersed phase made from at least one electrically conductive filler. The at least one thermoplastic plastic in form of fine particles is mixed with the at least one filler in the form of fine particles. In each case, at least 90% by weight of the particles of the at least one thermoplastic plastic and of the at least one filler are smaller than 1 mm. The mixture of the at least one thermoplastic plastic and the at least one filler is heated to a temperature greater than the melting temperature of the at least one thermoplastic plastic. The heated material is cooled to a temperature below the solidification temperature of the at least one thermoplastic plastic.

A method for fabricating a polymeric material for use in an energy storage apparatus, a polymeric material, and an energy storage apparatus including the polymeric material, where the polymeric material includes a polymer arranged to combine with a plurality of chemical ions so as to form an ion-conducting material, wherein the ion-conducting material is in solid-state.

A catalyst layer for polymer electrolyte fuel cells that improves drainage or gas diffusion, reduces or prevents the occurrence of cracking in a catalyst layer, enhances catalyst utilization efficiency, exerts high output power and high energy conversion efficiency, and has high durability, and also provides a membrane-electrode assembly and a polymer electrolyte fuel cell using the catalyst layer. The catalyst layer for polymer electrolyte fuel cells contains a catalyst, carbon particles, a polymer electrolyte, and a fibrous material. In the catalyst layer, the carbon particles carry the catalyst1. The catalyst layer for polymer electrolyte fuel cells has voids. The percentage of frequencies of the voids having a cross-sectional area of 10,000 nm.sup.2 or more is 13% or more and 20% or less among the voids observed in a thickness-direction cross section of the catalyst layer for polymer electrolyte fuel cells perpendicular to the surface thereof.

A preparation method of a direct ethanol fuel cell includes synthesizing electrolytes, preparing a cathode and an anode, and clamping the electrolytes between the cathode and the anode to get direct ethanol fuel cell. The electrolytes are synthesized by polymerizing sodium acrylate with an initiator to get a hydrogel, and the hydrogel is soaked in a harsh alkaline solution. The cathode is synthesized by coating N,S codoped carbon catalyst onto a current collector, where the N,S codoped carbon catalyst is synthesized by mixing and preheating silica powder, sucrose and trithiocyanuric acid to get a mixed powder, and mixing and heating the mixed powder with poly tetra fluoroethylene so as to get the N,S codoped carbon catalyst. The anode is synthesized by coating Pt-Ru/C catalyst onto a current collector.

A method (100) for making a non-aqueous rechargeable metal-air battery is provided. The method includes before and/or after inserting (108) a cathode in the battery, a pre-conditioning step (104, 106, 110) of a 3D nanomesh structure, so as to obtain a pre-conditioned 3D nanomesh structure, the pre-conditioned 3D nanomesh structure being free of cathode active material. A cathode to be inserted into a non-aqueous rechargeable metal-air battery is also provided. The cathode includes a pre-conditioned 3D nanomesh structure made of nanowires made of electronic conductive metal material, the pre-conditioned 3D nanomesh structure being free of cathode active material. A non-aqueous rechargeable metal-air battery including such a cathode is also provided.

A support powder can improve cell performance under high humidity environment. A support and metal catalyst, including: a support powder; and metal fine particles supported on the support powder; wherein: the support powder is an aggregate of support fine particles; the support fine particles are fine particles of oxide compound and has a chained portion structured by a plurality of crystallites being fusion bonded to form a chain; the crystallites have a size of 10 to 30 nm; the support powder has a void; the void includes a secondary pore having a pore diameter of more than 25 nm and 80 nm or less determined by BJH method; and a volume of the secondary pore per unit volume of the support fine particles structuring the support powder is 0.313 cm.sup.3/cm.sup.3 or more, is provided.