H01M6/08

Button cells and method of producing same

A button cell includes a housing having a cell cup, the cell cup having a flat bottom area, a cell cup casing, and a bottom edge forming a transition between the flat bottom area and the cell cup casing, and a cell top, the cell top having a flat top area and a cell top casing. An electrode-separator assembly winding is disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis, the multi-layer assembly including a separator disposed between a positive electrode and a negative electrode, and a first output conductor. An insulator is disposed between an end face of the electrode-separator assembly winding and the first output conductor, wherein the first output conductor is welded to the first of the flat bottom area or the flat top area.

Button cells and method of producing same

A method for producing a button cell includes providing a cell cup, a cell top and an electrode-separator assembly winding, the electrode-separator assembly winding having a positive electrode and a negative electrode. An electrically insulating seal is applied at least to an outer portion of the cell top casing. The electrode-separator assembly winding is inserted into the cell top. The cell top is inserted into the cell cup to form a housing. A pressure is applied in a radial direction perpendicular to an axis of the electrode-separator assembly winding so as to seal the housing.

Alkaline electrochemical cell with improved anode and separator components

An alkaline electrochemical cell includes a cathode, an anode which includes an anode active material, and a non-conductive separator disposed between the cathode and the anode, wherein from about 20% to about 50% by weight of the anode active material relative to a total amount of anode active material has a particle size of less than about 75 μm, and wherein the separator includes a unitary, cylindrical configuration having an open end, a side wall, and integrally formed closed end disposed distally to the open end.

Method of making alkaline battery with gap between pellets

An alkaline battery is made by press-fitting a plurality of tubular positive electrode pellets inside of an open end of a cylindrical positive electrode can. The press-fitting is performed in such a manner as to stack the positive electrode pellets coaxially inside of and in contact with the positive electrode can, with gaps between adjacent positive electrode pellets. A separator is disposed inside of the tubular pellets, and a negative electrode mixture is placed inside of the separator. A negative electrode current collector is inserted into the negative electrode mixture, and the opening at the open end of the positive electrode can is sealed with a negative electrode terminal plate.

Method of making alkaline battery with gap between pellets

An alkaline battery is made by press-fitting a plurality of tubular positive electrode pellets inside of an open end of a cylindrical positive electrode can. The press-fitting is performed in such a manner as to stack the positive electrode pellets coaxially inside of and in contact with the positive electrode can, with gaps between adjacent positive electrode pellets. A separator is disposed inside of the tubular pellets, and a negative electrode mixture is placed inside of the separator. A negative electrode current collector is inserted into the negative electrode mixture, and the opening at the open end of the positive electrode can is sealed with a negative electrode terminal plate.

Button cells and method of producing same

A method for producing a button cell includes providing a cell cup, the cell cup having a flat bottom area and a cell cup casing; providing a cell top, the cell top having a flat top area and a cell top casing having a first height; and providing an electrode-separator assembly winding. The cell top casing and the cell cup casing form an overlap area extending in a direction parallel to the axis of the winding and having a second height, the second height being between 20% and 99% of the first height. The method includes applying, in a radial direction perpendicular to the axis of the winding, a pressure on the cell cup casing so as to seal the housing, wherein a portion of the cell top casing that is cylindrical forms at least a part of the overlap area.

Miniature battery with constant electrode pressure and electrolyte reservoir

An electrochemical voltage source has an anode containing lithium, a cathode containing manganese oxide, and a housing. The cathode and the anode are arranged in an interior of the housing and are arranged opposite one another. An electrolyte reservoir in the form of a compressible storage body, which receives an electrolyte, is arranged between the anode and the cathode. The storage body has a first side resting against an end face of the cathode and a second side, which faces away from the first side, and rests against an end face of the anode. The cathode experiences an increase in volume when the voltage source is discharged. The anode experiences a decrease in volume during the discharge. During the discharge, the absolute value of the volume increase of the cathode is at least as great as the absolute value of the volume decrease of the anode.

Miniature battery with constant electrode pressure and electrolyte reservoir

An electrochemical voltage source has an anode containing lithium, a cathode containing manganese oxide, and a housing. The cathode and the anode are arranged in an interior of the housing and are arranged opposite one another. An electrolyte reservoir in the form of a compressible storage body, which receives an electrolyte, is arranged between the anode and the cathode. The storage body has a first side resting against an end face of the cathode and a second side, which faces away from the first side, and rests against an end face of the anode. The cathode experiences an increase in volume when the voltage source is discharged. The anode experiences a decrease in volume during the discharge. During the discharge, the absolute value of the volume increase of the cathode is at least as great as the absolute value of the volume decrease of the anode.

ALKALINE ELECTROCHEMICAL CELL WITH IMPROVED ANODE AND SEPARATOR COMPONENTS

An alkaline electrochemical cell includes a cathode, an anode which includes an anode active material, and a non-conductive separator disposed between the cathode and the anode, wherein from about 20% to about 50% by weight of the anode active material relative to a total amount of anode active material has a particle size of less than about 75 μm, and wherein the separator includes a unitary, cylindrical configuration having an open end, a side wall, and integrally formed closed end disposed distally to the open end.

Button cells and method of producing same

A rechargeable button cell including a housing half-parts comprising a housing cup and a housing top separated from one another by an electrically insulating seal or film seal is disclosed. The button cell includes an electrode-separator assembly within the housing having a positive and a negative electrode in the form of flat layers connected to one another by a porous plastic film separator. The electrodes each include a metallic film or mesh embedded in a respective electrode material as a current collector, which acts as an output conductor that connects the electrodes to one of the flat bottom or flat top areas of the housing.