A fuel cell comprising a membrane electrode gas diffusion layer assembly, a resin frame, a first separator and a second separator, wherein the resin frame comprises an opening in which the membrane electrode gas diffusion layer assembly can be disposed, and a skeleton surrounding the opening, and wherein the second separator comprises a convexity at four corners of a region which is a part abutting the resin frame and which faces an inner peripheral edge of the skeleton, and the second separator abuts the resin frame in a state that the convexities are engaged with the resin frame, or wherein the second separator comprises an adhesive at the four corners of the region which is the part abutting the resin frame and which faces the inner peripheral edge of the skeleton, and the second separator is attached to the resin frame via the adhesive.

To provide a fuel cell in which the gas sealing property between the unit fuel cells is high and the sectional area of the refrigerant flow path is large. A fuel cell comprising: unit fuel cells adjacent to each other, a cooling plate, and a gasket, wherein the cooling plate is disposed between the adjacent unit fuel cells; wherein the cooling plate is a corrugated plate comprising concave grooves configured to function as a refrigerant flow path; wherein the gasket comprises a first convexity having a height larger than a thickness of the cooling plate, and the gasket seals manifolds of the adjacent unit fuel cells; and wherein, at least at a part of a side portion of the first convexity, the gasket comprises a second convexity comprising a convexity in the same direction as the first convexity.

In a manufacturing method for fuel cell separators having a seal part of convex shape that is pushed when superimposed with another separator, the method includes: a first pressing step of imparting work hardening to an entire region to become a convex shape configuring the seal part; and a second pressing step of press molding the region work hardened in the first pressing step so as to become a convex shape.

In a manufacturing method for fuel cell separators having a seal part of convex shape that is pushed when superimposed with another separator, the method includes: a first pressing step of imparting work hardening to an entire region to become a convex shape configuring the seal part; and a second pressing step of press molding the region work hardened in the first pressing step so as to become a convex shape.

Systems and methods are provided for an integrated air filter assembly for a multiple fuel cell powertrain. The integrated air filter assembly can include a common inlet to pull air from a single plenum of the hood, where the intake path can be split into multiple ducts providing air flow into each respective fuel cell. Each duct can include a dedicated air filter to filter the incoming air. The assembly can also include flexible seal to adapt to the unique hood/plenum shape of different OEM plenums/intakes.

Systems and methods are provided for an integrated air filter assembly for a multiple fuel cell powertrain. The integrated air filter assembly can include a common inlet to pull air from a single plenum of the hood, where the intake path can be split into multiple ducts providing air flow into each respective fuel cell. Each duct can include a dedicated air filter to filter the incoming air. The assembly can also include flexible seal to adapt to the unique hood/plenum shape of different OEM plenums/intakes.

A fuel cell stack is provided that includes a top end plate, a bottom end plate, a plurality of fuel cells provided between the top end plate and the bottom end plate, at least one bipolar plate, a plurality of hollow fasteners, and a plurality of sleeves. Each of the at least one bipolar plate is formed between two of the plurality of fuel cells. The plurality of hollow fasteners and the plurality of sleeves extend through holes in each of the top end plate, the bottom end plate, the plurality of fuel cells and the at least one bipolar plate. Each of the plurality of sleeves surrounds one of the plurality of hollow fasteners. Each of the plurality of hollow fasteners comprises a top surface, a hole in the top surface, a side surface, and a plurality of holes formed in the side surface.

A fuel cell stack is provided that includes a top end plate, a bottom end plate, a plurality of fuel cells provided between the top end plate and the bottom end plate, at least one bipolar plate, a plurality of hollow fasteners, and a plurality of sleeves. Each of the at least one bipolar plate is formed between two of the plurality of fuel cells. The plurality of hollow fasteners and the plurality of sleeves extend through holes in each of the top end plate, the bottom end plate, the plurality of fuel cells and the at least one bipolar plate. Each of the plurality of sleeves surrounds one of the plurality of hollow fasteners. Each of the plurality of hollow fasteners comprises a top surface, a hole in the top surface, a side surface, and a plurality of holes formed in the side surface.

A gasket manufacturing method, which enables an improvement in sealing performance by making the thickness of a gasket formed on a bead on a base member more uniform. The manufacturing method of a separator-integrated gasket includes dispensing a gasket material, and curing the gasket material dispensed on the bead. The bead includes portions having different widths in a short direction thereof. Compared to a moving speed of a dispensing apparatus relative to the separator body in a narrow portion where the width is small, the moving speed is slower in a wide portion having a larger width than the narrow portion.

A gasket manufacturing method, which enables an improvement in sealing performance by making the thickness of a gasket formed on a bead on a base member more uniform. The manufacturing method of a separator-integrated gasket includes dispensing a gasket material, and curing the gasket material dispensed on the bead. The bead includes portions having different widths in a short direction thereof. Compared to a moving speed of a dispensing apparatus relative to the separator body in a narrow portion where the width is small, the moving speed is slower in a wide portion having a larger width than the narrow portion.