The present disclosure relates to a method of manufacturing a membrane-electrode assembly capable of reducing consumption of an electrolyte membrane. Specifically, in the present disclosure, a polymer film replaces a non-reaction portion of a conventional electrolyte membrane, so it is possible to prevent waste of a high-priced electrolyte membrane. Consequently, production of membrane-electrode assemblies is improved.

A method of setting a cutting time of a gasket during manufacture of a membrane electrode assembly (MEA) is provided. The method includes: moving a reaction sheet, in which electrode layers are formed on an electrolyte membrane with a predetermined interval; photographing a boundary area between the electrolyte membrane and the electrode layer in the moving reaction sheet by using a fixed vision; setting a front end reference line and a rear end reference line between a front-most end and a rear-most end in the boundary area; calculating a trigger reference line between the front end reference line and the rear end reference line, except for a front portion of the front end reference line and a rear portion of the rear end reference line; and calculating a cutting time of a gasket based on the trigger reference line.

A method of setting a cutting time of a gasket during manufacture of a membrane electrode assembly (MEA) is provided. The method includes: moving a reaction sheet, in which electrode layers are formed on an electrolyte membrane with a predetermined interval; photographing a boundary area between the electrolyte membrane and the electrode layer in the moving reaction sheet by using a fixed vision; setting a front end reference line and a rear end reference line between a front-most end and a rear-most end in the boundary area; calculating a trigger reference line between the front end reference line and the rear end reference line, except for a front portion of the front end reference line and a rear portion of the rear end reference line; and calculating a cutting time of a gasket based on the trigger reference line.

Disclosed are a membrane electrode assembly with a sub-gasket and a manufacturing method thereof. The membrane electrode assembly includes an electrolyte membrane, the sub-gasket formed in an edge region of the electrolyte membrane to surround a central region of the electrolyte membrane, and an adhesive layer formed between the electrolyte membrane and the sub-gasket and including an adhesive material and an antioxidant. The electrolyte membrane is formed to have a flat surface in a first direction, the sub-gasket extends in the first direction and a second direction vertical to the first direction, and the antioxidant includes a metal salt hydrate.

Disclosed are a membrane electrode assembly with a sub-gasket and a manufacturing method thereof. The membrane electrode assembly includes an electrolyte membrane, the sub-gasket formed in an edge region of the electrolyte membrane to surround a central region of the electrolyte membrane, and an adhesive layer formed between the electrolyte membrane and the sub-gasket and including an adhesive material and an antioxidant. The electrolyte membrane is formed to have a flat surface in a first direction, the sub-gasket extends in the first direction and a second direction vertical to the first direction, and the antioxidant includes a metal salt hydrate.

Herein disclosed is a method of manufacturing comprises depositing a composition on a substrate slice by slice to form an object; heating in situ the object using electromagnetic radiation (EMR); wherein said composition comprises a first material and a second material, wherein the second material has a higher absorption of the radiation than the first material. In an embodiment, the EMR has a wavelength ranging from 10 to 1500 nm and the EMR has a minimum energy density of 0.1 Joule/cm.sup.2. In an embodiment, the EMR comprises UV light, near ultraviolet light, near infrared light, infrared light, visible light, laser, electron beam. In an embodiment, said object comprises a catalyst, a catalyst support, a catalyst composite, an anode, a cathode, an electrolyte, an electrode, an interconnect, a seal, a fuel cell, an electrochemical gas producer, an electrolyser, an electrochemical compressor, a reactor, a heat exchanger, a vessel, or combinations thereof.

A method for bonding a first component (1) with a second component (2), comprising the following steps:—depositing on the first component (1) and/or on the second component (2) an adhesive means of a first type, selected from a slow-setting adhesive means (3) or a quick-setting adhesive means (4),—depositing on the first component (1) and/or on the second component (2), an adhesive means of a second type different from the first type, selected from a slow-setting adhesive means (3) or a quick-setting adhesive means (4),—bringing the two components (1, 2) into contact,—pressing and—setting the slow-setting adhesive means (3).

Application to the assembly of a bipolar plate (6).

Application to the assembly of a fuel cell (7).

A method for bonding a first component (1) with a second component (2), comprising the following steps:—depositing on the first component (1) and/or on the second component (2) an adhesive means of a first type, selected from a slow-setting adhesive means (3) or a quick-setting adhesive means (4),—depositing on the first component (1) and/or on the second component (2), an adhesive means of a second type different from the first type, selected from a slow-setting adhesive means (3) or a quick-setting adhesive means (4),—bringing the two components (1, 2) into contact,—pressing and—setting the slow-setting adhesive means (3).

Application to the assembly of a bipolar plate (6).

Application to the assembly of a fuel cell (7).

A fuel cell metal separator is stacked on a membrane electrode assembly to form a power generation cell. The membrane electrode assembly includes an electrolyte membrane and electrodes provided on both sides of the electrolyte membrane, respectively. The fuel cell metal separator includes a bead seal for preventing leakage of a fuel gas, an oxygen-containing gas, or a coolant as fluid. A top of the bead seal is configured to become flat in cross section by application of a compression load to the power generation cell.

A fuel cell metal separator is stacked on a membrane electrode assembly to form a power generation cell. The membrane electrode assembly includes an electrolyte membrane and electrodes provided on both sides of the electrolyte membrane, respectively. The fuel cell metal separator includes a bead seal for preventing leakage of a fuel gas, an oxygen-containing gas, or a coolant as fluid. A top of the bead seal is configured to become flat in cross section by application of a compression load to the power generation cell.