An electrical connection system for cell voltage monitoring in a fuel cell stack. A fuel cell stack assembly comprises a plurality of fuel cells disposed in a stacked configuration, each cell substantially parallel to an x-y plane and including an electrical tab extending laterally from an edge of a plate in the cell in the x-direction to form an array of tabs extending along a side face of the fuel cell stack in a z-direction orthogonal to the x-y plane. A connector device comprises a planar member having a plurality of spaced-apart slits formed in an edge of the planar member, each slit having an electrically conductive material on an inside face of the slit. The slits are spaced along the edge of the planar member and configured to receive the tabs by sliding engagement in the y-direction. Alternatively, each tab may be crimped to create a distortion in the tab out of the x-y plane of the plate and a connector device comprises a planar member having a plurality of generally parallel slits formed in the body of the planar member, each slit having an electrically conductive material on an inside face of the slit, the slits being spaced within the planar member and configured to receive the tabs by sliding engagement in the x-direction so that each tab engages with at least a portion of the electrically conductive material on the inside face of a respective slit.

Methods of manufacturing a fuel cell array that include selectively removing portions of a coating layer from a composite layer. The composite layer includes a first surface and a second surface and a first coating is disposed over at least a portion of the first surface. A laser or mechanical tool is used to selectively remove portions of the first coating to form discontinuity regions at predetermined positions in the first coating.

An electrical connection system for cell voltage monitoring in a fuel cell stack. A fuel cell stack assembly comprises a plurality of fuel cells disposed in a stacked configuration, each cell substantially parallel to an x-y plane and including an electrical tab extending laterally from an edge of a plate in the cell in the x-direction to form an array of tabs extending along a side face of the fuel cell stack in a z-direction orthogonal to the x-y plane. A connector device comprises a planar member having a plurality of spaced-apart slits formed in an edge of the planar member, each slit having an electrically conductive material on an inside face of the slit. The slits are spaced along the edge of the planar member and configured to receive the tabs by sliding engagement in the y-direction. Alternatively, each tab may be crimped to create a distortion in the tab out of the x-y plane of the plate and a connector device comprises a planar member having a plurality of generally parallel slits formed in the body of the planar member, each slit having an electrically conductive material on an inside face of the slit, the slits being spaced within the planar member and configured to receive the tabs by sliding engagement in the x-direction so that each tab engages with at least a portion of the electrically conductive material on the inside face of a respective slit.

A fuel cell module includes a first fuel cell layer and second fuel cell layer. Each fuel cell layer includes a plurality of membrane electrode assemblies arranged in a planar shape. Each membrane electrode assembly includes an electrolyte membrane, an anode disposed on one surface of the electrolyte membrane, and a cathode disposed on the other surface of the electrolyte membrane. Each fuel cell layer also includes interconnectors each of which electrically connects the anode of one of adjacent membrane electrode assemblies to the cathode of the other. The first fuel cell layer and second fuel cell layer are arranged so that one polarity of each membrane electrode assembly of the first fuel cell layer is opposed to the same polarity of each membrane electrode assembly of the second fuel cell layer.

Fuel cell systems and methods having reduced volumetric requirements are described. The systems include, among other things, an enclosed region formed by the bonding of a fuel cell layer with a fluid manifold. The enclosed region transforms into a fluid plenum when, for example, a fluid exiting a manifold outlet pressurizes the enclosed region causing one or more portions of the fuel cell layer and/or the fluid manifold to deform away from each other.

A power generator includes a cavity to accept a hydrogen producing fuel cartridge. A channel is coupled to receive hydrogen from the fuel cartridge. A manifold is coupled to the channel to receive hydrogen from the channel, the manifold having an opening to receive oxygen and water vapor, the manifold being positioned to provide the water vapor to the cavity. An array of fuel cell membranes is supported by the manifold to receive hydrogen from the manifold and oxygen from the opening in the manifold.

A power generator includes a cavity to accept a hydrogen producing fuel cartridge. A channel is coupled to receive hydrogen from the fuel cartridge. A manifold is coupled to the channel to receive hydrogen from the channel, the manifold having an opening to receive oxygen and water vapor, the manifold being positioned to provide the water vapor to the cavity. An array of fuel cell membranes is supported by the manifold to receive hydrogen from the manifold and oxygen from the opening in the manifold.

The present invention involves an electrically-conductive fuel cell electrode connector, the connector including an opening and a slot, the slot connecting an interrupted external edge of the connector to the opening to delimit a first flap and a second flap of the connector. A method of using the connector comprising a step of deforming the connector to be able to insert a module of unit cells into the connector opening.

The invention relates to a stack of electrochemical cells (10A, 10B), divided up into at least two groups (A, B), each cell comprising a distribution circuit for a reactive species, and each group of cells comprising a separate supply collector (2A; 2B). At least one cell (10B) comprises a homogenization compartment (60B) comprising: a plurality of longitudinal conduits (61B) designed to receive the flow of the reactive species coming from the supply collector (2B) of the corresponding group and to distribute it over the inlet (51B) of the distribution circuit for the cell; and, a transverse conduit (62B) for homogenization connecting the longitudinal conduits (61B) to one another in a fluid sense.

A flexible fuel cell power system comprising one or more fuel cell cartridges (which contain fuel cell modules) connected to a fuel cell system is provided. The components of the flexible fuel cell power system may be placed on a shared backbone with flexible joints, and may be made of flexible materials so that the entire system can be worn by a human being.