A fuel cell FC that includes a cell structure including an anode electrode, a cathode electrode, and an electrolyte that intervenes between the anode electrode and the cathode electrode; and a pair of separators that forms an anode gas flow area and a cathode gas flow area between the cell structure and an anode-side separator and a cathode-side separator of the pair of separators, respectively. The fuel cell further includes a first sealing portion and a second sealing portion that are disposed on an anode electrode side of the cell structure to enclose respectively the anode gas flow area and an outer periphery of the first sealing portion. A flow path for oxygen-containing gas is formed between the first sealing portion and the second sealing portion.

A unit cell for a fuel cell is provided. The unit cell includes an insert including a Membrane-Electrode Assembly having a first pair of electrode layers formed on a first surface of a polymer electrolyte membrane and a second pair of electrode layers formed on a second surface of the polymer electrolyte membrane, an elastomer frame bonded at a rim of the insert in an outer area of the insert, the elastomer frame having a reaction surface through-hole in which the insert is disposed formed therein and having a plurality of frame manifold through-holes, through which a reactant gas can flow or be discharged, formed at both sides of and spaced apart from the reaction surface through-hole, and a pair of separators, each separator disposed on a respective side of the insert and the elastomer frame.

A unit cell for a fuel cell is provided. The unit cell includes an insert including a Membrane-Electrode Assembly having a first pair of electrode layers formed on a first surface of a polymer electrolyte membrane and a second pair of electrode layers formed on a second surface of the polymer electrolyte membrane, an elastomer frame bonded at a rim of the insert in an outer area of the insert, the elastomer frame having a reaction surface through-hole in which the insert is disposed formed therein and having a plurality of frame manifold through-holes, through which a reactant gas can flow or be discharged, formed at both sides of and spaced apart from the reaction surface through-hole, and a pair of separators, each separator disposed on a respective side of the insert and the elastomer frame.

A fuel cell assembly has a first gas diffusion layer on the cathode side, a second gas diffusion layer on the anode side, a membrane located between the first gas diffusion layer and the second gas diffusion layer, a first electrode located between the membrane and the first gas diffusion layer and a second electrode located between the membrane and the second gas diffusion layer, and a frame with a recess, held by means of an adhesive layer against the gas diffusion layers. One of the electrodes is arranged on one of the gas diffusion layers to form a gas diffusion electrode, while the other of the electrodes is arranged on the side of the membrane opposite the gas diffusion electrode to form a one-sided membrane electrode arrangement. The electrode-free side of the membrane is bound to the frame directly by the adhesive layer. A fuel cell device and a motor vehicle having a fuel cell device are also provided.

A fuel cell assembly has a first gas diffusion layer on the cathode side, a second gas diffusion layer on the anode side, a membrane located between the first gas diffusion layer and the second gas diffusion layer, a first electrode located between the membrane and the first gas diffusion layer and a second electrode located between the membrane and the second gas diffusion layer, and a frame with a recess, held by means of an adhesive layer against the gas diffusion layers. One of the electrodes is arranged on one of the gas diffusion layers to form a gas diffusion electrode, while the other of the electrodes is arranged on the side of the membrane opposite the gas diffusion electrode to form a one-sided membrane electrode arrangement. The electrode-free side of the membrane is bound to the frame directly by the adhesive layer. A fuel cell device and a motor vehicle having a fuel cell device are also provided.

A fuel cell assembly includes a first bipolar plate, a second bipolar plate, and a diffusion-electrode assembly. A first top surface of the first plate includes a first seal protruding upwardly and a first raised feed channel adjacent the first seal and protruding upwardly. A second bottom surface of the second plate includes a second seal protruding downwardly and a second raised feed channel adjacent the second seal and protruding downwardly. The diffusion-electrode assembly includes a membrane layer having a membrane frame extending therefrom and two gas diffusion layers. The first and second plates are arranged parallel, the first and second seals align with each other, and the first and second raised feed channels align with each other. The first and second raised feed channels contact the membrane frame arranged therebetween so as to prevent mechanical deformations of the first and second plates.

Flow batteries can be constructed by combining multiple electrochemical unit cells together with one another in a cell stack. High-throughput processes for fabricating electrochemical unit cells can include providing materials from rolled sources for forming a soft goods assembly and a hard goods assembly, supplying the materials to a production line, and forming an electrochemical unit cell having a bipolar plate disposed on opposite sides of a separator. The electrochemical unit cells can have configurations such that bipolar plates are shared between adjacent electrochemical unit cells in a cell stack, or such that bipolar plates between adjacent electrochemical unit cells are abutted together with one another in a cell stack.

A method of producing the fuel cell stack, including: a stacking step of stacking a plurality of power generation cells each including a membrane electrode assembly, a pair of separator plates sandwiching the membrane electrode assembly, and a seal member; and a compressing step of applying a compression load to the plurality of power generation cells stacked. In the compressing step, the compression load is applied in a manner that the membrane electrode assembly is plastically deformed, without exceeding an elastic limit of the seal member.

A fuel cell includes: an electrolyte membrane-electrode structure in which electrodes are provided on both surfaces of an electrolyte membrane and a frame member is joined to the outer peripheral portion of the electrolyte membrane; and a pair of separators for sandwiching the electrolyte membrane-electrode structure, wherein an overlapping portion of the outer peripheral portion of the electrode and the inner peripheral portion of the frame member is disposed in a flow field section in which flow field grooves for allowing a reactant gas to flow along the electrode surface of the electrolyte membrane-electrode structure are formed, and is disposed so as not to extend into buffers between the flow field section and passages.

A fuel cell includes: an electrolyte membrane-electrode structure in which electrodes are provided on both surfaces of an electrolyte membrane and a frame member is joined to the outer peripheral portion of the electrolyte membrane; and a pair of separators for sandwiching the electrolyte membrane-electrode structure, wherein an overlapping portion of the outer peripheral portion of the electrode and the inner peripheral portion of the frame member is disposed in a flow field section in which flow field grooves for allowing a reactant gas to flow along the electrode surface of the electrolyte membrane-electrode structure are formed, and is disposed so as not to extend into buffers between the flow field section and passages.