A redox flow battery and battery system are provided. In one example, the redox flow battery includes a cell stack assembly having a plate assembly positioned on a lateral side of the cell stack assembly and comprising an elastic flange including a recess mated with a section of a conductive plate and compliant in at least one of a lateral direction and a vertical direction, and a plate frame coupled to the elastic flange.

The invention relates to a method for producing a metal-supported fuel cell and/or electrolyzer unit, in particular a metal-supported solid oxide fuel cell unit, wherein the metal-supported fuel cell and/or electrolyzer unit comprises at least one electrode unit (14a; 4b; 14c; 14f) with at least two functional layers (16a, 18a;16b, 18b;16c, 8c; 16f, 18f), and the metal-supported fuel cell and/or electrolyzer unit comprises at least one metal support device for supporting the electrode unit (14a; 14b; 14c; 14f). According to the invention, the metal support device and the electrode unit (14a; 14b; 14c; 14f) which has the at least two functional layers (16a, 8a; 16c, 18c; 16f, 18f) are produced separately.

A fuel cell module includes an electrode membrane assembly and a pair of separators. The electrode membrane assembly includes an electrode portion and a pair of gas diffusion layers. The electrode portion includes a polymer electrolyte membrane, an anode electrode formed on a first surface of the polymer electrolyte membrane, and a cathode electrode formed on a second surface of the polymer electrolyte membrane. One of the pair of gas diffusion layers is in contact with an anode surface of the electrode portion at which the anode electrode is disposed, and the other is in contact with a cathode surface of the electrode portion at which the cathode electrode is disposed. The separators sandwich the electrode membrane assembly from respective the anode surface and the cathode surface. The electrode membrane assembly and each separator are adhered to each other by a plurality of resin portions made of a resin which at least partially contains fibers. At least a part of each gas diffusion layer is impregnated with the resin.

A fuel cell module includes an electrode membrane assembly and a pair of separators. The electrode membrane assembly includes an electrode portion and a pair of gas diffusion layers. The electrode portion includes a polymer electrolyte membrane, an anode electrode formed on a first surface of the polymer electrolyte membrane, and a cathode electrode formed on a second surface of the polymer electrolyte membrane. One of the pair of gas diffusion layers is in contact with an anode surface of the electrode portion at which the anode electrode is disposed, and the other is in contact with a cathode surface of the electrode portion at which the cathode electrode is disposed. The separators sandwich the electrode membrane assembly from respective the anode surface and the cathode surface. The electrode membrane assembly and each separator are adhered to each other by a plurality of resin portions made of a resin which at least partially contains fibers. At least a part of each gas diffusion layer is impregnated with the resin.

A fuel cell stack with a bipolar plate assembly and a method of assembling a fuel cell stack such that reactant or coolant leakage is reduced. Bipolar plates within the system include reactant channels and coolant channels that are fluidly coupled to inlet and outlet flowpaths, all of which are formed within a coolant-engaging or reactant-engaging surface of the plate. One or more thin or low aspect-ratio microseals are also formed on a metal bead that is integrally-formed on a surface of the plate and is used to help reduce leakage by maintaining fluid isolation of the reactants and coolant as they flow through their respective channels and flowpaths that are defined between adjacently-placed plates. By delaying the activation of the adhesive bond formed between the microseal and an adjacent surface within the fuel cell until after the aligned cell assemblies have been compressively supported in a stack housing, the ability of the microseal and its adjacent surface to avoid reactant or coolant leakage is enhanced.

A fuel cell stack with a bipolar plate assembly and a method of assembling a fuel cell stack such that reactant or coolant leakage is reduced. Bipolar plates within the system include reactant channels and coolant channels that are fluidly coupled to inlet and outlet flowpaths, all of which are formed within a coolant-engaging or reactant-engaging surface of the plate. One or more thin or low aspect-ratio microseals are also formed on a metal bead that is integrally-formed on a surface of the plate and is used to help reduce leakage by maintaining fluid isolation of the reactants and coolant as they flow through their respective channels and flowpaths that are defined between adjacently-placed plates. By delaying the activation of the adhesive bond formed between the microseal and an adjacent surface within the fuel cell until after the aligned cell assemblies have been compressively supported in a stack housing, the ability of the microseal and its adjacent surface to avoid reactant or coolant leakage is enhanced.

A sealing assembly for a fuel cell system and a method of assembling a fuel cell system. The system is made up of numerous fluid-conveying plate assemblies stacked such that seals are placed between adjacent plates. Microseals are disposed on one or both of metal beads and subgaskets such that when fuel cells comprising such metal beads, microseals and gaskets are aligned and compressed into a housing of a fuel cell stack, the leakage impacts of any misalignment in the cells is reduced. In particular, variations in microseal design including geometric and material properties such as microseal aspect ratio, Poisson's Ratio and as-deposited shape may be tailored to provide optimum sealing between facing metal beads and subgaskets.

A sealing assembly for a fuel cell system and a method of assembling a fuel cell system. The system is made up of numerous fluid-conveying plate assemblies stacked such that seals are placed between adjacent plates. Microseals are disposed on one or both of metal beads and subgaskets such that when fuel cells comprising such metal beads, microseals and gaskets are aligned and compressed into a housing of a fuel cell stack, the leakage impacts of any misalignment in the cells is reduced. In particular, variations in microseal design including geometric and material properties such as microseal aspect ratio, Poisson's Ratio and as-deposited shape may be tailored to provide optimum sealing between facing metal beads and subgaskets.

In a method of producing a fuel cell stack, press forming of a first metal separator of a power generation cell is performed to thereby form a first seal line as a seal around at least an oxygen-containing gas flow field. Further, a preliminary load is applied to the first seal line to thereby plastically deform the first seal line. Further, a joint separator and a membrane electrode assembly are stacked together, and a tightening load is applied to the joint separator and the membrane electrode assembly in a stacking direction, to thereby assemble the fuel cell stack.

In a method of producing a fuel cell stack, press forming of a first metal separator of a power generation cell is performed to thereby form a first seal line as a seal around at least an oxygen-containing gas flow field. Further, a preliminary load is applied to the first seal line to thereby plastically deform the first seal line. Further, a joint separator and a membrane electrode assembly are stacked together, and a tightening load is applied to the joint separator and the membrane electrode assembly in a stacking direction, to thereby assemble the fuel cell stack.