A manufacturing method includes providing a cell stack including fuel cells and has a first end and a second end. A first end plate is provided at the first end of the cell stack. The first end plate has a first end plate through hole. A second end plate is provided at the second end of the cell stack. A connecting member is provided to connect the first end plate and the second end plate. A first knock is inserted into the first end plate through hole and into a first connecting member installing hole. A first seal is located between the first knock and the first end plate in the first end plate through hole. The first end plate is moved in the stacking direction to contact the connecting member. A fastening member is inserted into the first knock.

A separator assembly for a fuel cell includes: a first separator having a protruding bead seal providing a seal; a second separator joined to the first separator to be integrated therewith and having an arched bulge protruding in the same direction as the bead seal at a location corresponding to a location where the bead seal is formed; a gasket provided on a concave surface of the bulge of the second separator at the location where the bulge is formed, the concave surface being opposite to a convex surface of the bulge; and a sealing agent applied to a convex surface of the bead seal of the first separator at the location where the bead seal is formed.

A fuel cell column includes termination plates, fuel cell stacks disposed between the termination plates, and fuel manifolds disposed between the fuel cell stacks. The fuel cell stacks include fuel cells, interconnects disposed between the fuel cells, and end plates disposed on opposing ends of the fuel cell stacks. At least one of the termination plates and/or the fuel manifold may include first and second separate pieces separated by an expansion zone. The fuel cell stack may also include one or more buffer layers and/or seals configured to reduce CTE differences of components of the fuel cell stack.

A fuel cell column includes termination plates, fuel cell stacks disposed between the termination plates, and fuel manifolds disposed between the fuel cell stacks. The fuel cell stacks include fuel cells, interconnects disposed between the fuel cells, and end plates disposed on opposing ends of the fuel cell stacks. At least one of the termination plates and/or the fuel manifold may include first and second separate pieces separated by an expansion zone. The fuel cell stack may also include one or more buffer layers and/or seals configured to reduce CTE differences of components of the fuel cell stack.

A fuel cell stack including a plurality of electricity generation units fastened by means of a plurality of fastening members. Each electricity generation unit includes a single cell, and a sealing member sandwiched between two other members thereby sealing one of the anode chamber and the cathode chamber. The surface of the sealing member included in at least one electricity generation units, the surface facing either of the two other members, has a surface roughness Ra of 3.0 m or less.

A fuel cell stack including a plurality of electricity generation units fastened by means of a plurality of fastening members. Each electricity generation unit includes a single cell, and a sealing member sandwiched between two other members thereby sealing one of the anode chamber and the cathode chamber. The surface of the sealing member included in at least one electricity generation units, the surface facing either of the two other members, has a surface roughness Ra of 3.0 m or less.

The present invention is concerned with an improved fuel cell stack assembly (10) comprising a metal base plate (20) on which is mounted at least one fuel cell stack (30) and a metal end plate (40), each stack comprising at least one fuel cell stack layer (50) that comprises at least one fuel cell (101, 102) and at least one electrically insulating compression gasket (110), wherein a skirt (130) is attached to the base and end plates enclosing the stack and is under tension therebetween so as to maintain a compressive force through the stack, thereby obviating the need for tie-bars.

An illustrative example fuel cell device includes a cell stack assembly of a plurality of fuel cells that each include an anode and a cathode. A pressure plate is situated near one end of the cell stack assembly. A spacer between the end of the cell stack assembly and the pressure plate has a length, a width, and a height. The height of the spacer defines a spacing between the pressure plate and the end of the cell stack assembly. The spacer has a plurality of ribs that define at least two fluid reservoirs. At least one of the ribs separates the fluid reservoirs so that fluid in one of the reservoirs is isolated from fluid in the other.

A fuel cell stack has a prevention dam formed outside an alignment pin such that a sealing material, which has viscosity and fluidity at a sealing temperature of a fuel cell, may be prevented from coming into contact with and adhering to the alignment pin, and pressure applied from the outside may be uniformly applied to the fuel cell stack.

A cell stack device (1) according to the present invention includes a plurality of cells (3) having a columnar shape; and electrically conductive members (4) interposed between adjacent cells (3) of the plurality of cells (3), and connected to the each adjacent cell (3) with a bonding material (15) having electrically conductive property. The bonding material (15) contains electrically conductive particles and fibrous bodies (16) having electrically insulating properties, and a major axis direction of the fibrous bodies (16) is oriented in a predetermined direction in regions where the electrically conductive members (4) face to the each adjacent cell (3).