This disclosure related to polymer electrolyte member fuel cells and components thereof, including fuel cell endplates.

A formed substrate assembly includes an air flow form plate, a fuel flow form plate, and an anode. The fuel flow form plate is positioned over the air flow form plate. The fuel flow form plate partially defines a plurality of first channels. The fuel flow form plate also defines a plurality of second channels. The plurality of second channels defines a plurality of apertures, where a portion of the apertures extend from the plurality of second channels to the plurality of first channels. The anode is positioned over the fuel flow form plate. The anode partially defines the plurality of first channels such that the fuel flow form plate and the anode define the plurality of first channels. The portion of the plurality of apertures is configured to channel a flow of fuel from the plurality of second channels to the plurality of first channels.

A formed substrate assembly includes an air flow form plate, a fuel flow form plate, and an anode. The fuel flow form plate is positioned over the air flow form plate. The fuel flow form plate partially defines a plurality of first channels. The fuel flow form plate also defines a plurality of second channels. The plurality of second channels defines a plurality of apertures, where a portion of the apertures extend from the plurality of second channels to the plurality of first channels. The anode is positioned over the fuel flow form plate. The anode partially defines the plurality of first channels such that the fuel flow form plate and the anode define the plurality of first channels. The portion of the plurality of apertures is configured to channel a flow of fuel from the plurality of second channels to the plurality of first channels.

A manufacturing method for manufacturing a fuel cell includes a laser application step and a bonding step. In the laser application step, a laser beam is applied to a carbon film of a separator including a metal plate and the carbon film covering a surface of the metal plate such that the metal plate is exposed by removing the carbon film within an application range of the laser beam. In the bonding step, the separator is bonded to a resin member within a range including at least part of a range where the metal plate is exposed.

A fuel cell includes an electrolyte membrane-electrode assembly, a durability enhancing layer formed on at least one side of the electrolyte membrane-electrode assembly, and a gas diffusion layer formed on a side of the durability enhancing layer opposite a side on which the electrolyte membrane-electrode assembly is formed, wherein the durability enhancing layer includes a hydrogen peroxide decomposition catalyst and a hydrogen ion conductive polymer and is formed on at least a part of the at least one side of the electrolyte membrane-electrode assembly.

A multiple perforation plate for fuel cell separators includes virtual flow path hole central lines spaced apart from each other at a constant interval in a length direction corresponding to a flow direction of reaction gas and formed in a width direction perpendicular to the flow direction of the reaction gas, a plurality of flow path holes formed at a constant interval on the flow path hole central lines in the width direction, and expansion parts formed at both sides of a middle point of each of the flow path holes in the width direction so as to have a greater width in the length direction than that of other points of each of the flow path holes.

A separator assembly for an air-cooled fuel cell includes: a cathode separator and an anode separator, each of which having a cooling surface bonded to each other to face each other. The separator assembly further includes a plurality of first gaskets having a ring shape configured to surround and seal a plurality of inlet manifolds and a plurality of outlet manifolds are disposed on a cooling surface of any one separator among the cooling surface of the cathode separator and the cooling surface of the anode separator. The plurality of first gaskets are configured to allow cooling air for cooling the cooling surface to flow between first gaskets adjacent to each other.

A separator assembly for an air-cooled fuel cell includes: a cathode separator and an anode separator, each of which having a cooling surface bonded to each other to face each other. The separator assembly further includes a plurality of first gaskets having a ring shape configured to surround and seal a plurality of inlet manifolds and a plurality of outlet manifolds are disposed on a cooling surface of any one separator among the cooling surface of the cathode separator and the cooling surface of the anode separator. The plurality of first gaskets are configured to allow cooling air for cooling the cooling surface to flow between first gaskets adjacent to each other.

A fuel cell stack includes a stacked body including unit cells that are stacked and an end member arranged at an end side of the stacked body in a stacking direction of the stacked body.

A fuel cell stack includes a stacked body including unit cells that are stacked and an end member arranged at an end side of the stacked body in a stacking direction of the stacked body.