Systems and methods are provided for assembling and operating an electrode assembly for a redox flow battery system. In one example, the electrode assembly may include an inflatable housing in which a negative electrode spacer and a positive electrode may be positioned, wherein the inflatable housing may inflate responsive to applied internal pressure during operation of the redox flow battery system. In some examples, the electrode assembly may be assembled via roll-to-roll processing and may be mechanically and fluidically coupled to electrode assemblies of like configuration. In this way, tolerance stacking may be decreased, processing may be simplified, and costs may be reduced relative to molding-based processes for electrode assembly manufacturing.

Systems and methods are provided for assembling and operating an electrode assembly for a redox flow battery system. In one example, the electrode assembly may include an inflatable housing in which a negative electrode spacer and a positive electrode may be positioned, wherein the inflatable housing may inflate responsive to applied internal pressure during operation of the redox flow battery system. In some examples, the electrode assembly may be assembled via roll-to-roll processing and may be mechanically and fluidically coupled to electrode assemblies of like configuration. In this way, tolerance stacking may be decreased, processing may be simplified, and costs may be reduced relative to molding-based processes for electrode assembly manufacturing.

A cell includes a support substrate that is of a flat plate shape that includes a first principal surface and a second principal surface on an opposite side of the first principal surface and a columnar shape that includes a longitudinal direction and includes a gas flow path in an inside thereof, and a plurality of element parts that are arranged away from one another on the first principal surface and the second principal surface where at least a fuel electrode, a solid electrolyte film, and an air electrode are laminated thereon. The cell includes a first portion that is located on a side of the first principal surface with respect to the gas flow path and a second portion that is located on a side of the second principal surface with respect to the gas flow path. Structures of the first portion and the second portion are asymmetric.

A cell includes a support substrate that is of a flat plate shape that includes a first principal surface and a second principal surface on an opposite side of the first principal surface and a columnar shape that includes a longitudinal direction and includes a gas flow path in an inside thereof, and a plurality of element parts that are arranged away from one another on the first principal surface and the second principal surface where at least a fuel electrode, a solid electrolyte film, and an air electrode are laminated thereon. The cell includes a first portion that is located on a side of the first principal surface with respect to the gas flow path and a second portion that is located on a side of the second principal surface with respect to the gas flow path. Structures of the first portion and the second portion are asymmetric.

A modular fuel cell subsystem includes multiple rows of modules, where each row comprises a plurality of fuel cell power modules and a power conditioning module containing a DC to AC inverter electrically connected the power modules. In some embodiments, a single gas and water distribution module is fluidly connected to multiple rows of power modules, and a single mini power distribution module is electrically connected to each of the power conditioning module in each row of modules. In some embodiments, each row of modules further includes a fuel processing module located on an opposite side of the plurality of fuel cell power modules from the power conditioning module. Fuel and water connections may enter each row from the side of the row containing the fuel processing module, and electrical connections may enter each row from the side of the row containing the power conditioning module.

A modular fuel cell subsystem includes multiple rows of modules, where each row comprises a plurality of fuel cell power modules and a power conditioning module containing a DC to AC inverter electrically connected the power modules. In some embodiments, a single gas and water distribution module is fluidly connected to multiple rows of power modules, and a single mini power distribution module is electrically connected to each of the power conditioning module in each row of modules. In some embodiments, each row of modules further includes a fuel processing module located on an opposite side of the plurality of fuel cell power modules from the power conditioning module. Fuel and water connections may enter each row from the side of the row containing the fuel processing module, and electrical connections may enter each row from the side of the row containing the power conditioning module.

A Solid Oxide Cell stack has an integrated interconnect and spacer, which is formed by bending a surplus part of the plate interconnect 180° to form a spacer part on top of the interconnect and connected to the interconnect at least by the bend.

A Solid Oxide Cell stack has an integrated interconnect and spacer, which is formed by bending a surplus part of the plate interconnect 180° to form a spacer part on top of the interconnect and connected to the interconnect at least by the bend.

A fuel cell includes a flow guide, a component for allowing a first fluid to flow from a first manifold to a second manifold and through a reactive zone, a peripheral seal disposed between the flow guide and the component, an intermediate seal disposed between the flow guide and the component, the intermediate seal being encircled by the peripheral seal and encircling the reactive zone, another component opposite the flow guide to allow a second fluid to flow from a third manifold to a fourth manifold and through another reactive zone, and a fluid flow circuit provided between the intermediate seal and the peripheral seal between fifth and sixth manifolds. One of the fifth and sixth manifolds is separated from the first to fourth manifolds by the intermediate seal.

A fuel cell includes a flow guide, a component for allowing a first fluid to flow from a first manifold to a second manifold and through a reactive zone, a peripheral seal disposed between the flow guide and the component, an intermediate seal disposed between the flow guide and the component, the intermediate seal being encircled by the peripheral seal and encircling the reactive zone, another component opposite the flow guide to allow a second fluid to flow from a third manifold to a fourth manifold and through another reactive zone, and a fluid flow circuit provided between the intermediate seal and the peripheral seal between fifth and sixth manifolds. One of the fifth and sixth manifolds is separated from the first to fourth manifolds by the intermediate seal.