A bus bar including a first end comprising a first material and a second end comprising a second material and a method of manufacture are provided. The first end is designed to be coupled to a terminal of a first battery cell of a battery module and includes a first collar disposed on the first end designed to receive and surround the terminal of the first battery cell of the battery module. The second end is designed to be coupled to a terminal of a second battery cell of the battery module and includes a second collar disposed on the second end designed to receive and surround the terminal of the second battery of the battery module. The first and second batteries of the battery module are adjacent to one another. Moreover, the bus bar includes a joint electrically and mechanically coupling the first end and the second end.

A bus bar including a first end comprising a first material and a second end comprising a second material and a method of manufacture are provided. The first end is designed to be coupled to a terminal of a first battery cell of a battery module and includes a first collar disposed on the first end designed to receive and surround the terminal of the first battery cell of the battery module. The second end is designed to be coupled to a terminal of a second battery cell of the battery module and includes a second collar disposed on the second end designed to receive and surround the terminal of the second battery of the battery module. The first and second batteries of the battery module are adjacent to one another. Moreover, the bus bar includes a joint electrically and mechanically coupling the first end and the second end.

A bus bar including a first end comprising a first material and a second end comprising a second material and a method of manufacture are provided. The first end is designed to be coupled to a terminal of a first battery cell of a battery module and includes a first collar disposed on the first end designed to receive and surround the terminal of the first battery cell of the battery module. The second end is designed to be coupled to a terminal of a second battery cell of the battery module and includes a second collar disposed on the second end designed to receive and surround the terminal of the second battery of the battery module. The first and second batteries of the battery module are adjacent to one another. Moreover, the bus bar includes a joint electrically and mechanically coupling the first end and the second end.

A battery module includes a cell assembly including at least one battery cell, a module case accommodating the cell assembly, an upper frame positioned on one surface of the cell assembly in the module case to at least partially cover the cell assembly, a flexible printed circuit board configured to be mounted longitudinally on the upper frame to sense the battery cell, and a protective cover in which a main cover portion parallel to a main surface of the upper frame is mounted on the upper frame so as to cover the flexible printed circuit board in the module case.

A battery module includes a cell assembly including at least one battery cell, a module case accommodating the cell assembly, an upper frame positioned on one surface of the cell assembly in the module case to at least partially cover the cell assembly, a flexible printed circuit board configured to be mounted longitudinally on the upper frame to sense the battery cell, and a protective cover in which a main cover portion parallel to a main surface of the upper frame is mounted on the upper frame so as to cover the flexible printed circuit board in the module case.

A battery module includes: a plurality of battery cells mutually laminated in a first direction and forming a laminated structure; a pair of end plates being in surface contact with a first and a second ends of the laminated structure in the first direction; and a pair of busbar assemblies disposed at the first and the second ends of the laminated assembly in a second direction perpendicular to the first direction, each bus bar assembly of the pair of bus bar assemblies including a busbar configured to mutually join electrodes of the plurality of battery cells located at the first and the second ends of the laminated structure in the second direction, a circuit board on which an electrical connection to the busbar is formed, and a connector installed on the circuit board and electrically connected to the busbar assembly through the circuit board.

A battery module includes: a plurality of battery cells mutually laminated in a first direction and forming a laminated structure; a pair of end plates being in surface contact with a first and a second ends of the laminated structure in the first direction; and a pair of busbar assemblies disposed at the first and the second ends of the laminated assembly in a second direction perpendicular to the first direction, each bus bar assembly of the pair of bus bar assemblies including a busbar configured to mutually join electrodes of the plurality of battery cells located at the first and the second ends of the laminated structure in the second direction, a circuit board on which an electrical connection to the busbar is formed, and a connector installed on the circuit board and electrically connected to the busbar assembly through the circuit board.

In a battery pack, a heat-resistant cap is coupled to an end of a battery block including battery cells positioned at predetermined positions by a battery holder and a circuit board coupled to a first surface and accommodated in an exterior case. Each of the battery cells includes a discharge valve. A heat-resistant cap includes closing plate portion forming first discharge gap between the cap and an end surface of the battery block, and a peripheral wall portion forming a second discharge gap between the peripheral wall portion and the first surface of the battery block. A circuit board forms a ventilation gap between the circuit board and the first surface of the battery block. The ventilation gap communicates with the second discharge gap.

A battery module includes a battery cell assembly having a plurality of battery cells, a sensing assembly which covers a front and rear of the battery cell assembly when mounted thereto, a module case which receives the battery cell assembly and the mounted sensing assembly, and a thermally conductive adhesive interposed between an upper inner surface of the module case and an upper side of the battery cell assembly. The sensing assembly includes a first busbar frame assembly positioned at the front of the battery cell assembly, a second busbar frame assembly positioned at the rear of the battery cell assembly, and a sensing wire which connects the first and second busbar frame assemblies and runs across the upper side of the battery cell assembly in a diagonal direction. The thermally conductive adhesive is disposed on two sides of the sensing wire.

This application provides an output electrode assembly including a circuit board, a connector, an output electrode connecting sheet and a fastening base. The connector is disposed at one end of the circuit board in a longitudinal direction of the output electrode assembly, and the output electrode connecting sheet is spaced apart from the connector in a transverse direction of the output electrode assembly. The fastening base has a partition wall; a first mounting portion formed on one side of the partition wall in the transverse direction, where the connector is fixedly mounted to the first mounting portion; and a second mounting portion formed on the other side of the partition wall in the transverse direction, where the output electrode connecting sheet is fixedly mounted to the second mounting portion. The fastening base has functions of both an output electrode base and a connector mounting base in a battery module.