Systems, methods, and apparatus for a structurally cross-tied energy cell are disclosed. In one or more embodiments, a battery comprises a plurality of battery cells, each comprising an anode layer and a cathode layer. The battery further comprises a plurality of anode cross ties electrically connected to at least some of the anode layers of the battery. Further, the battery comprises a plurality of cathode cross ties electrically connected to at least some of the cathode layers of the battery. In one or more embodiments, the anode cross ties and the cathode cross ties run through all of the battery cells of the battery. In at least one embodiment, the anode cross ties and the cathode cross ties are manufactured from an electrical conductor material. In some embodiments, the anode cross ties and the cathode cross ties each comprise conductive protrusions, which are located external to the battery.

A rack type power source device includes a plurality of battery packs, a rack to house the plurality of battery packs being arranged, and a connector plate fixed to the rack at a far side in a direction in which the battery packs are inserted into the rack. The connector plate is provided with a plurality of connectors designed to be electrically connected to terminals of the plurality of battery packs. The connector plate includes a side wall that constitutes a part of a first-side wall of the rack, and a connector mount wall disposed at an inner position in the rack so as to form a depth difference from the side wall. The connector mount wall is provided with the plurality of connectors arranged corresponding to the battery packs housed in the rack.

A rack type power source device includes a plurality of battery packs, a rack to house the plurality of battery packs being arranged, and a connector plate fixed to the rack at a far side in a direction in which the battery packs are inserted into the rack. The connector plate is provided with a plurality of connectors designed to be electrically connected to terminals of the plurality of battery packs. The connector plate includes a side wall that constitutes a part of a first-side wall of the rack, and a connector mount wall disposed at an inner position in the rack so as to form a depth difference from the side wall. The connector mount wall is provided with the plurality of connectors arranged corresponding to the battery packs housed in the rack.

The present application relates to a battery module. The battery module includes a battery group and an insulating plate. The battery group includes a bus bar and a plurality of battery units, each battery unit includes a tab which includes a connecting segment and a bending segment. The insulating plate includes a plurality of plate assemblies, and the adjacent plate assemblies are connected through a connecting plate. There is an obtuse angle between each plate assembly and the connecting plate connected thereto. Each connecting segment passes through a guiding groove, and the bending segment and the bus bar are fixed and connected. The guiding groove can adjust the altitude of the tab as it passes through the insulating plate. The bending segment can be connected to the bus bar, then the process requirements can be met with a small space, which improves the energy density of the battery module.

Electrochemical cell battery system and associated methods of operation are provided based on the incorporation of a thermal suppression construct including a supply of cooling fluid dispensed in intimate contact with the cells disposed within an enveloping sealed enclosure. The electrochemical cells are connected electrically by bus bars to form a battery of cells. The bus bars support cooling by convection methods. The cells are allowed to float mechanically as they are charged and discharged while maintaining intimate thermal contact with the enveloping sealed enclosure through conduction and the bus bars through conduction. The system provides a method of cooling the cells by conduction and convection and that accommodates mechanical changes to both the cells and the enveloping sealed enclosure.

According to an embodiment, there are provided a method for manufacturing a battery module for an electric vehicle and a battery module manufactured by the method. The method comprises preparing an electrode assembly, the electrode assembly including a plurality of electrode plates, a plurality of electrode tabs, and a separator, forming a plurality of electrode leads by friction-welding a copper piece and an aluminum piece, attaching a sealing film to each of the plurality of electrode leads, packing the electrode assembly in a pouch case, with the aluminum piece exposed to an outside of the pouch case, injecting an electrolyte into the pouch case, sealing the pouch case to form each of the plurality of battery cells, stacking the plurality of battery cells one over another, and connecting the aluminum pieces of the plurality of battery cells to each other via a sensing bus bar.

According to an embodiment, there are provided a method for manufacturing a battery module for an electric vehicle and a battery module manufactured by the method. The method comprises preparing an electrode assembly, the electrode assembly including a plurality of electrode plates, a plurality of electrode tabs, and a separator, forming a plurality of electrode leads by friction-welding a copper piece and an aluminum piece, attaching a sealing film to each of the plurality of electrode leads, packing the electrode assembly in a pouch case, with the aluminum piece exposed to an outside of the pouch case, injecting an electrolyte into the pouch case, sealing the pouch case to form each of the plurality of battery cells, stacking the plurality of battery cells one over another, and connecting the aluminum pieces of the plurality of battery cells to each other via a sensing bus bar.

A battery cell assembly includes a frame and multiple battery cells which are held in cell-individual recesses of the frame so as to be aligned parallel to one another. A respective gap filler is arranged between lateral surfaces of the battery cells and the recess inner faces facing the lateral surfaces, said gap filler connecting the battery cells and the frame together. The frame is made of a solid, dimensionally stable, and thermally conductive material, and the gap filler is made of a permanently deformable thermally conductive material. Furthermore, the inner faces of the recesses extend in the vertical direction of the battery cells over the entire length thereof.

An energy storage apparatus includes: two energy storage devices each including an electrode assembly formed by stacking in a stacking direction and a metal case in which the electrode assembly is accommodated, the two energy storage devices including a first energy storage device and a second energy storage device that are arrayed in an array direction intersecting the stacking direction; and a pair of restraint bodies that collectively sandwiches the first energy storage device and the second energy storage device in the stacking direction.

A cell module has a plurality of electrochemical pouch cells. Each pouch cell has at least a first and second electrode, a separator arranged between the electrodes, and a flexible outer sleeve. Each pouch cell has a circular outer rim and a circular through-hole arranged in the center of the pouch cell. An outer cell terminal is arranged on the outer rim of each pouch cell, and an inner cell terminal is arranged on an inner rim of the through-hole. The cell module has an inner current collector in the form of a cylindrical rod and an outer current collector in the form of a cylinder jacket. The inner current collector extends along a mid-axis of the cell module, and the outer current collector is arranged concentrically with respect to the inner current collector.