In a module from an electrical battery, a laminated busbar interconnects prismatic electrical cells that are configured to be arranged in cell groups of the same number of cells. The busbar comprises: a first electrically conductive layer, with at least one electrically conducting element, each configured to connect electric poles of two adjacent cell groups, a first electrically insulating layer, laminated on the first conductive layer, a first electrical connector, configured to be connected to a first cell group, a second electrically conductive layer laminated onto the first insulating layer and comprising a second electrical connector to be connected to a last cell group, and a third electrical connector located closer to the first electrical connector than to the second electrical connector.

The first insulating layer comprises a cut-out window, configured to allow electrical connection of the second electrical connector with the last cell group.

An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.

The disclosure relates to a power supply module. The power supply module may include a flexible substrate and a plurality of battery cells distributed in an array on one side of the flexible substrate. Adjacent battery cells of the plurality of battery cells on each line in a first direction may be connected in series by a flexible connector to form a plurality of lines of battery cells, and the plurality of lines of battery cells may be connected in parallel through a first electrode.

A battery module includes a plurality of battery cell assemblies. Each of battery cell assemblies includes two or more cylindrical battery cells connected to each other in parallel, and the plurality of battery cell assemblies are connected to each other in series. Each battery cell assembly having the parallel connection structure is configured such that negative electrodes of the two or more cylindrical battery cells are electrically connected to each other via a rail type socket. The series connection between the battery cell assemblies includes an electrical connection between the rail type socket and positive electrodes of battery cells of an adjacent battery cell assembly via connection members.

The present invention provides a lithium ion battery module and an application thereof. The lithium ion battery module comprises: a plurality of cores, wherein the cores are roll cores, laminated cores or soft package batteries, one end of each core is respectively provided with a positive electrode tab and a negative electrode tab, the positive electrode tabs and the negative electrode tabs of the plurality of cores are connected in series and/or in parallel by means of connecting sheets, and a total positive electrode of the module and a total negative electrode of the module are formed; a plurality of separation parts, each used for accommodating a single core and physically separating each core, the separation part having a structure with an opening at the upper side; a shell; and a cover plate. After the shell and the cover plate are assembled, the internal space is used for accommodating a plurality of separation parts and cores in the separation parts, and the cover plate is provided with a connecting part of the total positive electrode of the module and a connecting part of the total negative electrode of the module. According to the lithium ion battery module, the module is directly assembled from the core level, so that the manufacturing cost is reduced, and the space utilization rate and the process efficiency are improved.

The present invention provides a lithium ion battery module and an application thereof. The lithium ion battery module comprises: a plurality of cores, wherein the cores are roll cores, laminated cores or soft package batteries, one end of each core is respectively provided with a positive electrode tab and a negative electrode tab, the positive electrode tabs and the negative electrode tabs of the plurality of cores are connected in series and/or in parallel by means of connecting sheets, and a total positive electrode of the module and a total negative electrode of the module are formed; a plurality of separation parts, each used for accommodating a single core and physically separating each core, the separation part having a structure with an opening at the upper side; a shell; and a cover plate. After the shell and the cover plate are assembled, the internal space is used for accommodating a plurality of separation parts and cores in the separation parts, and the cover plate is provided with a connecting part of the total positive electrode of the module and a connecting part of the total negative electrode of the module. According to the lithium ion battery module, the module is directly assembled from the core level, so that the manufacturing cost is reduced, and the space utilization rate and the process efficiency are improved.

Many embodiments involve rechargeable battery assemblies that are forklift-battery-sized but that comprise multiple built in battery modules. A housing typically contains battery modules installed within the assembly as the assembly is typically symmetrical in configuration. Each battery module has an integrated battery supervisor system (BSS). A Battery Operating System Supervisor (BOSS) module processor serves as a battery management system for all the battery modules. The BOSS module grants permissions to battery modules to enable them to connect and disconnect from busbars at the appropriate times to prevent electrical issues. As a result of various combined features, many embodiments are able to optimize cycle-to-cycle discharge potential of the overall assembly through the use and control of one or more solid state relays associated with each module and that are controlled to connect or isolate the cells of the module from the larger assembly, particularly to isolate the cells if the module is discharged to or below a minimum charge threshold for that particular module.

Provided are a battery cell having a plurality of electrodes and a battery module using the same. In order to configure the battery module only by connections of the electrodes without including a separate bus bar and improve the degree of freedom of the connections, the battery cell having cathode terminals and anode terminals protruding to the outside includes: a plurality of electrode terminals selected from the cathode terminals or the anode terminals and formed on both sides of the battery cell opposing each other. The battery cell having the plurality of electrodes and the battery module formed in various forms according to a layout of a vehicle using the same may be configured.

A busbar for a battery module includes a first portion configured to be coupled to a first terminal of a first battery cell, a second portion configured to be coupled to a second terminal of a second battery cell, and a fuse portion extending between the first portion and the second portion. The fuse portion includes a number of openings extending through the fuse portion. Each pair of openings defines an electrical path between the first portion of the busbar and the second portion of the busbar.

The present invention relates to a battery unit comprising one or more pairs of oppositely disposed receptacles, each said pair of receptacles defining a respective chamber for accommodating one or more cylindrical battery cells, each cylindrical battery cell having a first end adjacent a first end wall of a first one of said receptacles and a second end adjacent a second end wall of a second one of the pair of said receptacles. The invention further relates to a battery module comprising one or more battery units and to a battery system comprising a plurality of battery modules.