This application provides a connecting assembly, a battery module, a battery pack, a device, and a manufacturing method. The connecting assembly includes an insulation board and a busbar. The insulation board includes a hollow portion, a first side, and a second side. The busbar includes a first busbar and a second busbar. The first busbar is disposed on the first side of the insulation board. The second busbar is disposed from the second side into the hollow portion of the insulation board. The battery module includes a battery cell and a module frame. The battery cell is accommodated in the module frame. A device using a battery cell as a power supply includes: a power source configured to provide a driving force for the device; and a battery module configured to provide electrical energy to the power source.

This application provides a connecting assembly, a battery module, a battery pack, a device, and a manufacturing method. The connecting assembly includes an insulation board and a busbar. The insulation board includes a hollow portion, a first side, and a second side. The busbar includes a first busbar and a second busbar. The first busbar is disposed on the first side of the insulation board. The second busbar is disposed from the second side into the hollow portion of the insulation board. The battery module includes a battery cell and a module frame. The battery cell is accommodated in the module frame. A device using a battery cell as a power supply includes: a power source configured to provide a driving force for the device; and a battery module configured to provide electrical energy to the power source.

A busbar for use in mechanically and electrically connecting components in a device or system. The busbar includes a plurality of conductors arranged to provide two opposed end portions and an intermediate portion, wherein each of the conductors has a plurality of intermediate extents that traverse the intermediate portion. The intermediate portion including: (A) an unfused segment where no intermediate extents of the conductors are fused together to form a single consolidated conductor, and (B) a fused segment that includes (i) a partial solidification zone where a majority of the intermediate extents of the conductors are fused together to form a partially solidified region that provides a single consolidated conductor, (ii) a full solidification zone where all of intermediate extents of the conductors are fused together to form a fully solidified region that provides a single consolidated conductor, and (iii) an unsolidified region where all of the intermediate extents of the conductors are not fused together.

This invention provides a thermal runaway suppression element for lithium batteries and the related applications. The thermal runaway suppression element includes a composite salt layer provided by a eutectic mixture containing at least two single inorganic salts. The composite salt layer has a melting point between 90 to 150° C. At least one of the single inorganic salts comprises a cation, which is an amphoteric metal ion or an alkali metal ion. The thermal runaway suppression element is disposed inside or outside the lithium battery. When the temperature of the lithium battery reaches to 90 to 150° C., the composite slat layer will be molten and reacts with the electrochemical reaction system to passivate the active materials and decrease ionic and electronic conductivity. Therefore, the thermal runaway event and its derived problem are efficiently solved.

A battery module according to one embodiment of the present disclosure can include a battery cell stack including a plurality of stacked battery cells a first bus bar connected to an electrode lead extending from the battery cells, a connection member connected to the first bus bar for connecting with other adjacent battery modules. The first bus bar can include a first part connected to the electrode lead and a second part connected to the connection member. A protrusion part can be formed in any one of the first part and the second part, and a through opening into which the protrusion part is inserted is formed in the other one. The protrusion part can be inserted into the through opening to connect the first part and the second part. The protrusion part can include a material that shrinks in volume or changes its shape when the temperature rises.

A battery module connector for electrically conductive connecting of two battery modules includes a first contact element for electrically conductive contacting of a first battery module, a second contact element for electrically conductive contacting of a second battery module, a band-shaped wire braid that is electrically conductively connected at a first end to the first contact element and at a second end to the second contact element, and at least one spring element that is inserted into a section of the wire braid between the first end and the second end, and is configured to impinge the section with a spring force such that the section is widened radially with respect to a longitudinal axis of the wire braid.

A battery cell includes a case provided with an accommodation space; and an electrode assembly accommodated in the accommodation space and contacting the case. The electrode assembly includes a negative electrode including a plurality of negative electrode current collectors, on which a negative electrode mixture is coated, and a deformation absorbing member interposed between the plurality of negative electrode current collectors; a positive electrode including a positive electrode current collector on which a positive electrode mixture is coated; and a separator interposed between the negative electrode mixture and the positive electrode mixture. The deformation absorbing member may be interposed between surfaces, opposing a surface on which the negative electrode mixture is coated, of the negative electrode current collector and may be pressurized or stretched by at least one of the negative electrode and the positive electrode to contract or expand.

A battery cell includes a case provided with an accommodation space; and an electrode assembly accommodated in the accommodation space and contacting the case. The electrode assembly includes a negative electrode including a plurality of negative electrode current collectors, on which a negative electrode mixture is coated, and a deformation absorbing member interposed between the plurality of negative electrode current collectors; a positive electrode including a positive electrode current collector on which a positive electrode mixture is coated; and a separator interposed between the negative electrode mixture and the positive electrode mixture. The deformation absorbing member may be interposed between surfaces, opposing a surface on which the negative electrode mixture is coated, of the negative electrode current collector and may be pressurized or stretched by at least one of the negative electrode and the positive electrode to contract or expand.

A holding device for battery cells for constructing a high-voltage storage module which can be used for electrically operated motor vehicles is provided. The battery cells, in a P assembly (i.e. interconnected in parallel), are provided with a minimally thin thermal insulating layer and, encased in this way, are brought into direct contact with each other in a self-holding arrangement. The intermediate spaces between the battery cells, which battery cells have been provided with the insulating layer and, encased in this way, have been brought into contact with each other, are preferably filled with a thermally conductive potting compound. The thermally conductive potting compound can additionally have high electrical conductivity and thus, in addition to the heat transfer, can also establish the contacting of the anodes in the P assembly if the anodes are also encased by the potting compound.

Proposed are a connector assembly and a battery module. The connector assembly may include a connector formed so that an external connector is inserted therein through a connector insertion portion formed in a casing, and a cover part coupled to the connector while surrounding an outer peripheral surface of the connector so as to seal a gap between the connector and the connector insertion portion. Accordingly, it is possible to block or delay discharge of a flame through the connector insertion portion of the battery module.