Methods for electrically coupling electrode portions within electrochemical devices, and associated articles and systems, are generally described. In some cases, an electrically non-conductive layer is between multiple electrode portions that are to be coupled. In some cases, the method comprises penetrating the article to establish electrical coupling between the electrode portions previously separated by the electrically non-conductive layer.

The present disclosure provides a non-aqueous electrolyte secondary battery having a stable open-circuit voltage. An electrode for a non-aqueous electrolyte secondary battery according to one embodiment includes a belt-like current collector, a mixture layer formed on each surface of the current collector, and a lead bonded to an exposed portion of the current collector where the surfaces of the current collector are exposed, the lead extending from one end of the current collector, the one end and another end constituting both ends of the current collector in the width direction. In an electrode for a non-aqueous electrolyte secondary battery according to one embodiment, a mixture layer is formed on at least one surface of a current collector in the width direction of the current collector and adjacent to an exposed portion on one end side.

The present invention provides a single electrode assembly, in which a plurality of negative electrodes and positive electrodes are stacked alternately and repeatedly, and separators are disposed between the plurality of negative electrodes and positive electrodes, the electrode assembly including: a negative electrode tab part formed on one end of the electrode assembly and extending from the plurality of negative electrodes; a positive electrode bus bar spaced apart from the negative electrode tab part on the one end of the electrode assembly and electrically connecting the plurality of the positive electrodes; a positive electrode tab part formed on the other end of the electrode assembly opposite to the one end and extending from the plurality of positive electrodes; and a negative electrode bus bar spaced apart from the positive electrode tab part on the other end of the electrode assembly and electrically connecting the plurality of the negative electrodes.

In one embodiment, a battery includes an exterior unit, an electrode group, an electrode terminal, tab bundles and a lead. The electrode group is housed in an interior cavity of the exterior unit, and the electrode terminal is exposed to an outside. Current collecting tabs are stacked in the thickness direction of the electrode group in each of the tab bundles having the same polarity. The tab bundles protrude from the electrode group to the same side in the length direction of the electrode group. The lead establishes an electric connection between the respective tab bundles and the electrode terminal. The tab bundles are bonded to the lead at positions deviated from one another in the thickness direction, and are mounted on the lead from the same side in the thickness direction.

A secondary battery includes: an electrode assembly including a first electrode plate, a second electrode plate, and a separator; a case including a first side having an opening to accommodate the electrode assembly; a cap plate sealing the first side of the case; a first current collector plate arranged between the electrode assembly and the cap plate; a conductive paste electrically connecting the case and the first current collector plate while physically fixing the case and the first current collector plate; a terminal arranged on a second side of the case; and a second current collector plate electrically connecting the second electrode plate and the terminal.

A secondary battery includes: an electrode assembly including a first electrode plate, a second electrode plate, and a separator; a case including a first side having an opening to accommodate the electrode assembly; a cap plate sealing the first side of the case; a first current collector plate arranged between the electrode assembly and the cap plate; a conductive paste electrically connecting the case and the first current collector plate while physically fixing the case and the first current collector plate; a terminal arranged on a second side of the case; and a second current collector plate electrically connecting the second electrode plate and the terminal.

Disclosed are a battery, a battery module, a battery pack, and an electric vehicle. The battery includes a housing and at least two electrode core sets connected in series with each other and each including at least one electrode core (4). The electrode core (4) includes a positive plate, a negative plate, and an electrolyte located between the positive plate and the negative plate. The electrolyte is a solid electrolyte or a polymer electrolyte. Isolation layers (43) are arranged between opposite surfaces of two adjacent electrode core sets. Each isolation layer (43) is formed by curing an insulation adhesive coated on at least one of the opposite surfaces of the two adjacent electrode core sets.

Disclosed are a battery, a battery module, a battery pack, and an electric vehicle. The battery includes a housing and at least two electrode core sets connected in series with each other and each including at least one electrode core (4). The electrode core (4) includes a positive plate, a negative plate, and an electrolyte located between the positive plate and the negative plate. The electrolyte is a solid electrolyte or a polymer electrolyte. Isolation layers (43) are arranged between opposite surfaces of two adjacent electrode core sets. Each isolation layer (43) is formed by curing an insulation adhesive coated on at least one of the opposite surfaces of the two adjacent electrode core sets.

A negative-electrode core laminate of a portion of a negative-electrode core on which no negative-electrode active material layer is formed is bonded to a negative-electrode current collector by ultrasonic bonding. A core recess is formed in a bonding region of the negative-electrode core laminate bonded to the negative-electrode current collector by ultrasonic bonding, a region of the negative-electrode core laminate in which the core recess is formed includes a solid-state bonding layer and a central layer, the solid-state bonding layer being formed by solid-state bonding between layers of the negative-electrode core, the central layer being disposed between the solid-state bonding layers formed on both faces of the negative-electrode core. The average grain size of metal crystal grains constituting the solid-state bonding layer is smaller than the average grain size of metal crystal grains constituting the central layer.

A secondary battery production method is provided, with which deformation of a current collector is reduced. The method produces a secondary battery including: an electrode assembly having positive and negative electrode plates; and a positive electrode current collector. The positive electrode plate includes a positive electrode core and a positive electrode active material layer, and the electrode assembly includes a positive electrode core-stacked portion. The method includes: an electrode assembly production step of producing the electrode assembly; and an ultrasonic bonding step of ultrasonically bonding the positive electrode current collector to the positive electrode core-stacked portion. The positive electrode current collector has a thin-walled portion. In the ultrasonic bonding step, the thin-walled portion and the positive electrode core-stacked portion are sandwiched between a horn and an anvil, and the thin-walled portion and the positive electrode core-stacked portion are ultrasonically bonded together.