An antenna reflector comprising a mesh material formed of a Carbon Nano-Tube (CNT) yarn that is reflective of radio waves and has a low solar absorptivity to hemispherical emissivity ratio (.sub.solar/.sub.H ratio) and a low Coefficient of Thermal Expansion (CTE).

An antenna reflector comprising a mesh material formed of a Carbon Nano-Tube (CNT) yarn that is reflective of radio waves and has a low solar absorptivity to hemispherical emissivity ratio (.sub.solar/.sub.H ratio) and a low Coefficient of Thermal Expansion (CTE).

Deployable reflector antenna includes a fabrication hub in which at least one additive fabrication unit disposed. The additive fabrication unit is configured to form at least one rigid structural element of a reflector antenna system. In a stowed condition, an RF reflector material comprised of a flexible webbing is disposed in a stowed configuration proximate to the fabrication hub. A fabrication control system controls the additive fabrication unit so as to form the at least one rigid structural element. The RF reflector material is arranged to transition during the additive fabrication process from the stowed configuration in which the flexible webbing material is furled compactly at the fabrication hub, to a deployed configuration in which the flexible webbing material is unfurled.

Deployable reflector antenna includes a fabrication hub in which at least one additive fabrication unit disposed. The additive fabrication unit is configured to form at least one rigid structural element of a reflector antenna system. In a stowed condition, an RF reflector material comprised of a flexible webbing is disposed in a stowed configuration proximate to the fabrication hub. A fabrication control system controls the additive fabrication unit so as to form the at least one rigid structural element. The RF reflector material is arranged to transition during the additive fabrication process from the stowed configuration in which the flexible webbing material is furled compactly at the fabrication hub, to a deployed configuration in which the flexible webbing material is unfurled.

Antenna reflector has a reflector surface which forms a predetermined dish-like shape. The reflector surface includes an inner section which radially extends a first predetermined distance from a main dish axis. This inner section is immovably supported on a fixed backing structure. The reflector surface also includes an outer section comprising a deployable perimeter. A deployable support structure is comprised of a plurality of rib tips hingedly secured to the fixed backing structure, each having an elongated shape, and extending in a direction away from the main dish axis. The rib tips are configured to rotate on hinge members relative to the fixed backing structure from a first position in which the reflector antenna is made more compact for stowage, to a second position in which a diameter of the reflector surface is increased at a time of deployment.

A reflector antenna, preferably a fixed mesh reflector antenna, and a process for manufacturing the reflector antenna, is disclosed that includes forming a support structure, placing a reflector surface on a mold, attaching the support structure to the reflector surface, measuring the geometry of the reflector surface, adjusting the surface geometry of the reflector if appropriate to obtain improved accuracy for the reflector surface, and fixedly connecting the support structure and the reflector surface. In an embodiment, the antenna reflector system includes a mesh reflector surface, a plurality of spline support elements, a plurality of splines connected to the reflector surface, and a plurality of adjustable spline supports attachable to the spline support elements and the splines, wherein the adjustable spline supports are adjustably repositionable with respect to the spline support elements, and also fixedly connectable to the spline support elements.

A reflector antenna, preferably a fixed mesh reflector antenna, and a process for manufacturing the reflector antenna, is disclosed that includes forming a support structure, placing a reflector surface on a mold, attaching the support structure to the reflector surface, measuring the geometry of the reflector surface, adjusting the surface geometry of the reflector if appropriate to obtain improved accuracy for the reflector surface, and fixedly connecting the support structure and the reflector surface. In an embodiment, the antenna reflector system includes a mesh reflector surface, a plurality of spline support elements, a plurality of splines connected to the reflector surface, and a plurality of adjustable spline supports attachable to the spline support elements and the splines, wherein the adjustable spline supports are adjustably repositionable with respect to the spline support elements, and also fixedly connectable to the spline support elements.

Antenna reflector has a reflector surface which forms a predetermined dish-like shape. The reflector surface includes an inner section which radially extends a first predetermined distance from a main dish axis. This inner section is immovably supported on a fixed backing structure. The reflector surface also includes an outer section comprising a deployable perimeter. A deployable support structure is comprised of a plurality of rib tips hingedly secured to the fixed backing structure, each having an elongated shape, and extending in a direction away from the main dish axis. The rib tips are configured to rotate on hinge members relative to the fixed backing structure from a first position in which the reflector antenna is made more compact for stowage, to a second position in which a diameter of the reflector surface is increased at a time of deployment.

A reflector antenna, preferably a fixed mesh reflector antenna, and a process for manufacturing the reflector antenna, is disclosed that includes forming a support structure, placing a reflector surface on a mold, attaching the support structure to the reflector surface, measuring the geometry of the reflector surface, adjusting the surface geometry of the reflector if appropriate to obtain improved accuracy for the reflector surface, and fixedly connecting the support structure and the reflector surface. In an embodiment, the antenna reflector system includes a mesh reflector surface, a plurality of spline support elements, a plurality of splines connected to the reflector surface, and a plurality of adjustable spline supports attachable to the spline support elements and the splines, wherein the adjustable spline supports are adjustably repositionable with respect to the spline support elements, and also fixedly connectable to the spline support elements.

Deployable reflector antenna includes a fabrication hub in which at least one additive fabrication unit disposed. The additive fabrication unit is configured to form at least one rigid structural element of a reflector antenna system. In a stowed condition, an RF reflector material comprised of a flexible webbing is disposed in a stowed configuration proximate to the fabrication hub. A fabrication control system controls the additive fabrication unit so as to form the at least one rigid structural element. The RF reflector material is arranged to transition during the additive fabrication process from the stowed configuration in which the flexible webbing material is furled compactly at the fabrication hub, to a deployed configuration in which the flexible webbing material is unfurled.