A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip or the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

Hydraulic crimp tools, working heads for hydraulic crimp tools and die sets for crimping wire connectors onto electrical conductor wires using such hydraulic crimp tools are provided. The die sets include identical dies that can be repositioned on the working head to mechanically secure wire connectors to an electrical conductor wire or a bundle of electrical conductor wires from different orientations.

A crimping tool and associated method to create a mechanical and electrical connection between two cable elements. A tool body including a first and second attachment points. A first guidance element arranged at a first distance from the first and second attachment points. A second guidance element arranged at a second distance from the first guidance element. The first and second attachment points are arranged on a first side of the first and second guidance elements. A flexible cable with first and second end parts removably attached to the first and second attachment points, respectively. The cable engages the first and second guidance elements. The cable extends between the first and attachment points such that a loop is formed on a second side of the first and second guidance elements. A powering unit configured to increase the first distance so that a diameter of the loop decreases.

A working tool has a working head and a body device. In an embodiment, an electric motor having a drive shaft with a longitudinal axis, and a transmission are connected to each other and are in the body device. In an embodiment, the working head is a hydraulic cylinder with a hydraulic piston that can be moved between extended and retracted positions in a direction of travel. A hydraulic medium pump and a drive for the hydraulic medium are provided in the body device. In an embodiment, the transmission is connected to the electric motor so as to be movable in the direction of the longitudinal axis in such a way that it is limited by a limit stop. In an embodiment, the hydraulic cylinder is attached to the body device so as to be movable in the direction of travel that it is limited by a limit stop.

A hydraulic tool includes a tool head and a moveable piston coupled to the tool head. The hydraulic tool head includes a plurality of jaws, which are operable to open and close for performing work on a workpiece. The hydraulic tool also includes a motor operable to drive the moveable piston to close the plurality of jaws to a closed position at which the work on the workpiece is completed. The hydraulic tool further includes a position sensor configured to detect when the plurality of jaws are at the closed position and responsively generate a sensor signal indicating that the plurality of jaws are at the closed position. Additionally, the hydraulic tool includes a controller configured to receive the sensor signal from the position sensor. The controller is configured to operate the motor based on the sensor signal that the controller receives from the position sensor.

An installation tool for installing and uninstalling lock rings, bolts, cable lugs, hose clamps is provided. The installation tool comprises a frame assembly and a driving member secured to the frame assembly. The installation tool also comprises a gear assembly operatively coupled to the frame assembly. The gear assembly comprises a plurality of gears which are configured to receive rotational input from the driving member. The installation tool further comprises a jaw assembly operatively coupled to the gear assembly and the frame assembly. The jaw assembly comprises a plurality of jaw members which are configured to receive rotational input from the gear assembly. The installation tool comprises an electronic control unit and an intuitive graphic interface having a touch display. The installation tool ensures precise closing position of the jaw assembly to the tenth of a millimeter.

A crimp tool calibration system for crimping a prepared wire into a corresponding contact wire barrel includes a computer, a positioner having a memory chip storing positioner data, and a tool frame. The tool frame includes a head having a receiving port therethrough, and configured for the positioner to be removably engaged with the receiving port during a crimping operation. The tool frame also includes a plurality of crimping dies positioned around a periphery of the receiving port, an adjustment device to adjust a crimp depth, and a positioner interface coupled to the tool frame. The positioner interface includes a tool memory for storing tool data, a reader, and a transmitter, where the reader is configured to read the positioner data stored on the memory chip of the positioner, and the transmitter is configured to transmit the positioner data and the tool data to the computer.

Devices and methods for actuating a tool and methods for making such devices are provided. In one example, the device includes a piston subassembly. The piston subassembly includes a cylinder having a cavity, a head disposed in the cavity to move between first and second positions, and a rod coupled to the head and extending away from the second position. A holding subassembly is coupled to the piston subassembly. The holding subassembly includes a first holding member coupled to the rod and configured to hold a first leg of the tool and a second holding member spaced apart from the first holding member. The second holding member is configured to hold the second leg of the tool. When the head moves from the first position towards the second position, the rod moves the first holding member towards the second holding member.

Embodiments of the invention provide a crimper for use in a tool. The crimper can include a clevis, a nest, and an indenter. The clevis can include a first leg having a first slot and a second leg having a second slot. The first leg and the second leg can extend from a cylindrical body that has a base surface. The indenter can be configured to be moved from a retracted position to an extended position. The indenter can include a body with a work surface and a base on opposing sides of the body. The base of the indenter can be configured to engage the base surface of the cylindrical body when the indenter is in the retracted position.

Systems and methods for determining a status of an action performed by a power tool. For example, the power tool includes a power tool housing, an accessory, and an electronic processor. The housing includes a recess and an input device. The accessory is configured to be received by the recess. The accessory includes an identifier. The electronic processor is connected to the input device. The electronic processor is configured to receive a first signal from the identifier, determine an accessory type based on the first signal, receive a second signal from the input device, initiate an action based on the second signal, determine an outer diameter of the workpiece, calculate a force applied by the power tool, determine a distance traveled by the accessory during the action, and determine a status of the action based on the force applied to the workpiece and the distance.