A wire includes a core wire and an insulation coating that covers an outer periphery of the core wire. The core wire includes a distal end region containing a distal end surface of the core wire, and a body region being a part other than the distal end region. The distal end region includes a first distal end region containing the distal end surface, and a second distal end region located between the first distal end region and the body region. The insulation coating includes a distal end coating part that covers an outer periphery of the first distal end region in a tube shape, an insulation coating body that covers an outer periphery of the body region in a tube shape, a coating joint part that joins the distal end coating part and the insulation coating body together.

A device for identifying contact with an electrical conductor by at least one electrically conductive tool (2ra, 2rb). The device comprises a tool holder (Ir) rotationally mounted about a rotation axis (X), and the tool (2ra, 2rb) arranged on the tool holder. The device additionally comprises an electrically conductive body (ECB) and a rotor-side inductive element (L1) arranged on the electrically conductive body (Ir). A parallel resonant circuit comprises at least one rotor-side circuit element (A), at least one stator-side circuit element (B), a stationary circuit arrangement (28) and a stator-side inductive element (L2). The rotor-side inductive element and the stator-side inductive element are arranged to measure characteristic oscillation parameters (φ, Am, f) of the parallel resonant circuit independently of the rotation speed of the tool holder (Ir). An insulation-stripping machine and a method for identifying contact with an electrical conductor by at least one electrically conductive tool as disclosed.

An apparatus for assembling an electrical plug connector on a first cable end and/or on a second cable end of an electrical cable which has one or more inner conductors. The apparatus has at least one module group with at least two processing modules for processing the cable. The apparatus furthermore has a feed device for feeding the cable end along a feed direction (X) to a processing station (B) in the module group. The module group has a module transport device for feeding in each case one of the processing modules of the module group to the processing station (B). The feed device is configured to remove the cable end from the module group counter to the feed direction (X) after the processing.

A method is provided for ensuring and/or checking the quality of a crimping using a crimping machine for crimping a cable with a contact sleeve and using a first optical sensor for detecting and/or recording first image data of the contact sleeve and using an evaluation electronics system. The method includes detecting the first image data of the contact sleeve by the first optical sensor; carrying out, via the evaluation electronics system, a first comparison of the first image data of the first optical sensor with first reference data of a predetermined contact sleeve; checking the first comparison for the presence of a predetermined first criterion; and, if the predetermined first criterion is satisfied, outputting a first signal. The detection of the first image data and the first comparison and the checking for the first criterion and the output of the first signal are carried out before the cable is crimped with the contact sleeve. A crimping machine suitable for carrying out the above method is also provided.

A method is provided for ensuring and/or checking the quality of a crimping using a crimping machine for crimping a cable with a contact sleeve and using a first optical sensor for detecting and/or recording first image data of the contact sleeve and using an evaluation electronics system. The method includes detecting the first image data of the contact sleeve by the first optical sensor; carrying out, via the evaluation electronics system, a first comparison of the first image data of the first optical sensor with first reference data of a predetermined contact sleeve; checking the first comparison for the presence of a predetermined first criterion; and, if the predetermined first criterion is satisfied, outputting a first signal. The detection of the first image data and the first comparison and the checking for the first criterion and the output of the first signal are carried out before the cable is crimped with the contact sleeve. A crimping machine suitable for carrying out the above method is also provided.

Method for crimping a cable terminal onto an electric cable includes providing an electric cable having an outer insulation sheath and at least one conductive strand with a sheathed portion, and providing a terminal having shrink wings and provide a gasket having a sealing portion and a shrink portion. The method also includes stripping the electrical cable so that a stripped portion is formed, positioning the shrinkage portion of the joint so that it directly overlaps the stripped portion of the cable without the shrinkage portion overlapping the sheathed portion of the cable, and fully crimping the shrink wings onto the shrink portion of the joint without the shrink wings covering the sheathed portion of the cable.

Method for crimping a cable terminal onto an electric cable includes providing an electric cable having an outer insulation sheath and at least one conductive strand with a sheathed portion, and providing a terminal having shrink wings and provide a gasket having a sealing portion and a shrink portion. The method also includes stripping the electrical cable so that a stripped portion is formed, positioning the shrinkage portion of the joint so that it directly overlaps the stripped portion of the cable without the shrinkage portion overlapping the sheathed portion of the cable, and fully crimping the shrink wings onto the shrink portion of the joint without the shrink wings covering the sheathed portion of the cable.

Systems and methods are provided for wire processing. In certain examples, a wire processing system is disclosed. The wire processing system includes an electrical wire and solder sleeve joining system. The electrical wire and solder sleeve joining system includes an end effector configured to hold a solder sleeve and a split funnel configured to guide insertion of wire into the solder sleeve, allow movement of the solder sleeve through the split funnel in a second position, and prevent movement of the solder sleeve through the split funnel in a first position. The end effector can additionally be configured to remove a slug from the wire.

A method for crimp mounting a high-frequency (HF) electrical crimp connecting device to an electrical cable includes the steps of crimping a ferrule into a mounting state wherein its maximum diameter is fixed, and arranging the ferrule in its mounting state over an exposed shielding conductor of the cable. A terminal is crimped onto an inner conductor of the cable, and a shielding contact sleeve is placed over the cable and crimped, at least in the area of the ferrule. A target impedance or impedance range of the resulting cable is set according to at least one of a dimension of at least one crimping tool used to perform the crimping steps, or at least one dimension of at least one of the resulting crimps performed by the at least one crimping tool.

A method for crimp mounting a high-frequency (HF) electrical crimp connecting device to an electrical cable includes the steps of crimping a ferrule into a mounting state wherein its maximum diameter is fixed, and arranging the ferrule in its mounting state over an exposed shielding conductor of the cable. A terminal is crimped onto an inner conductor of the cable, and a shielding contact sleeve is placed over the cable and crimped, at least in the area of the ferrule. A target impedance or impedance range of the resulting cable is set according to at least one of a dimension of at least one crimping tool used to perform the crimping steps, or at least one dimension of at least one of the resulting crimps performed by the at least one crimping tool.