H02G15/1806

Water-stop structure for wire harness

A water-stop structure including a water-stop tube is provided in which the water-stop tube can be brought into intimate contact with a water-stop region in a wire harness having a steep thickness gradient and thus water-stop performance is improved. The wire harness includes a first portion and a second portion that is thinner than the first portion. An inner water-stop tube covers the water-stop region ranging from the first portion to the second portion in a state where the inner water-stop tube is heated and shrunk. An outer water-stop tube covers the inner water-stop tube at a position between a portion on the first portion side and a portion on the second portion side in the water-stop region in a state where the outer water-stop tube is heated and shrunk.

LITZ WIRE SOLDER TERMINATION
20170271861 · 2017-09-21 ·

A method for litz wire termination includes placing a ferrule over exposed conductors on an end of litz wire. The exposed conductors include a portion of the litz wire without an external insulation layer, and a portion at the end of the litz wire protrude past the ferrule. The method includes crimping the ferrule to the litz wire and placing the end of the litz wire with the ferrule in molten solder past the end of the ferrule. The method includes maintaining the litz wire in the molten solder until insulation on conductors of the litz wire is removed from the conductors in the molten solder and solder bonds to the conductors that are within in the molten solder. The method includes removing the litz wire from the molten solder and allowing the litz wire to cool until molten solder bonded to the conductors transitions to a solid state.

Medium-voltage cable joint
20170256925 · 2017-09-07 ·

A kit for joining opposing ends of two medium-voltage (between about 3.3 kV and about 52 kV) electrical power distribution cables, comprising an electrically-conductive connector for connecting the conductors of the cables, an electrically-insulating surround material for enveloping the connector, a partial discharge detector, comprising a generally cylindrical, electrically-conductive sheath around the insulating surround, from which an electrically-conductive element extends in an axial direction along the length of at least one of the cables, an outer protective tube for surrounding the remainder of the kit, wherein the conductive element is sufficiently long to project out of the protective tube. A partial discharge detector and a medium voltage cable run are also described.

PUSH DEVICE, WIRE PROCESSING DEVICE AND METHOD OF PROCESSING WIRE
20210408753 · 2021-12-30 ·

The present invention relates to a push device, a wire processing device and a wire processing method. The push device comprises of: a driving device configured to generate a driving force; a transmission mechanism flexibly connected with the driving device; and a pushing part fixedly connected with the transmission mechanism and being movable under the drive of the transmission mechanism. When the pushing part is moved, the pushing part transmits a pushed part to a predetermined position; when the pushed part is transmitted to the predetermined position, the driving force of the driving device stops acting on the driving mechanism. In the present invention, the driving device drives the pushing part to move by the transmission mechanism, and when the pushing part moves, the insulation heat shrinkable tube is pushed to a predetermined position to facilitate the next processing operation. At least one of the two pushing parts is movable to push the insulation heat shrinkable tube to the predetermined position.

Automated Methods and Apparatus for Installing a Sleeve on a Cable

A method utilizes a funnel system and robotic end effector grippers to feed an unjacketed portion of a shielded cable through a sleeve. The funnel is designed with one or more thin extensions (hereinafter “prongs”) on which a sleeve is placed prior to a cable entering the funnel. Preferably two or more prongs are employed, although a single prong may be used if properly configured to both guide a cable and fit between the sleeve and cable. The prongs close off the uneven surface internal to a sleeve and provide a smooth surface for the cable to slide along and through the sleeve, preventing any damage to the exposed shielding. The sleeve is picked up and held on the prongs using a robotic end effector. If the sleeve is a solder sleeve, the robotic end effector has grippers designed to make contact with the portions of the solder sleeve that are between the insulating rings and the central solder ring.

HARNESS MEMBER
20220190580 · 2022-06-16 ·

A harness member includes a cable, a housing with an insertion hole through which the cable is inserted, a heat-shrink tubing covering the housing and the cable exposed on one side from the insertion hole, and a hot melt adhesive to seal between the heat-shrink tubing and the cable and between the heat-shrink tubing and the housing. A recess is formed on the housing so as to be recessed from an outer circumferential surface covered with the heat-shrink tubing. At least a portion of the hot melt adhesive melted between the outer circumferential surface of the housing and an inner circumferential surface of the heat-shrink tubing has flowed into the recess.

WIRE HARNESS

A wire harness including: a first conductor; a second conductor electrically connected to the first conductor; and a tubular contraction tube that covers a connection between the first conductor and the second conductor, wherein a determination pattern that includes a first determination pattern that allows a first contraction rate in a radial direction of the contraction tube to be determined is printed on an outer circumferential surface of the contraction tube.

Methods and apparatus for installing sleeve on cable using active dimensional analysis
11342691 · 2022-05-24 · ·

An apparatus that melts and monitors sleeves for installation onto shielded cables. The apparatus includes a heat source for melting the sleeve, cable supports for supporting the cable during the melting process, a sensor system that is configured to measure a dimension of the sleeve during melting, and a computer that is connected to receive sensor data from the sensor system and send heater control signals to the heat source. The computer is configured to receive dimensional data from the sensor system, monitor that dimensional data by performing a dimensional analysis, and then deactivate or remove the heat source in response to dimensional analysis results indicating that the sleeve is fully melted (in the case of a solder sleeve) or only fully shrunken (in the case of a dead end sleeve) onto the cable.

HVDC POWER CABLE MULTI-BRANCH JOINT ASSEMBLY

An HVDC power cable joint assembly for jointing more than two power cables, including: a connection body including: a multi-branch conductor having at least two branches and a stem, a multi-branch conductor insulation system including: a connection body inner semiconducting layer arranged radially outside of the multi-branch conductor, a connection body insulation layer arranged radially outside the connection body inner semiconducting layer, a connection body outer semiconducting layer arranged radially outside the connection body insulation layer, N power cables, where N is the number of branches plus one, each power cable having a conductor, and a power cable insulation system surrounding the conductor, N power cable joints, each connecting a branch or the stem to a respective power cable, wherein each power cable joint includes: a conductor joint between one of the branches, or the stem, and a conductor of one of the power cables, a joint insulation system arranged around the conductor joint, the joint insulation system including a deflector layer, a field grading layer, a joint insulation layer and a joint insulation system outer semiconducting layer, and an outer cover housing the joint insulation system, and an external metal casing accommodating the connection body.

Radially shrinkable textile sleeve

Radially shrinkable textile hose for encasing elongated objects, characterised by having an outer layer made from radially shrinkable, wear-resistant material and at least one inner layer made from thermally insulating material.