A wire harness that includes a first wire and a second wire each including a core wire and a covering material that covers the core wire; and a tube, wherein: the tube covers a connection between the core wire of the first wire and the core wire of the second wire, each of the covering materials contains a cross-linked polyethylene, the tube contains a cross-linked polyethylene, the tube and each of the covering materials are directly joined, and a tensile shear strength between the tube and each of the covering materials is 350 kPa or more.

A cable assembly includes a cable and a cable mounting clamp. The cable mounting clamp includes a base removably connectable to a surface. The base may include a tab removably insertable into an aperture defined in the surface and a lock releasably connectable to the surface. The base further includes an outer body which defines an inner channel and a support ramp disposed within the inner channel, the inner channel extending along a longitudinal axis. The cable mounting clamp further includes a cap connectable to the base to further define the inner channel therebetween. The cable mounting clamp further includes a roller tube disposed within the inner channel and rotatably mounted on the support ramp, the roller tube rotatable about the longitudinal axis.

A system and method for installing a section of heat shrink tubing on a wire is disclosed. The system includes an infeed guide that receives the continuous length of tubing and initially opens the tubing from a compressed condition. The continuous length of tubing is received in a cutting guide and cut to a desired length. After cutting, a pair of spaced support jaws move together to open the cut section of tubing. A funnel having a first opening and a second opening is moved into engagement with the section of tubing such that the second opening is received within the section of tubing. A wire is inserted into the funnel which guides the wire into the cut section of tubing. Once the wire is received within the cut section of tubing, the funnel and support jaws are removed and the wire is removed with the section of support tubing installed thereon.

A shrinkable cable joint includes a joint insulating layer that surrounds a connection region configured to house two connected cable ends. A joint semiconductive layer surrounds the joint insulating layer. A joint screen layer surrounds the joint semiconductive layer. A joint sheath surrounds the joint screen layer. A capacitive voltage sensor is arranged between the joint screen layer and the joint semiconductive layer. The capacitive voltage sensor includes a sensor insulating layer having a first side and an opposite second side; a sensor electrode and a guard electrode arranged on the second side and directly contacting the joint semiconductive layer; and a sensor conductive layer arranged on the first side. The sensor conductive layer includes a first conductive layer portion in direct contact with the joint screen layer and electrically coupled to the guard electrode and a second conductive layer portion electrically coupled to the sensor electrode.

A wire harness, including: a first conductor including a first connection; a second conductor including a second connection that is connected to the first connection; an adhered member that is disposed on an outer circumference of a connection part between the first connection and the second connection; and an interposed member that is interposed between the connection part and the adhered member, the adhered member being adhered on an outer circumferential surface of the interposed member, wherein the interposed member has rigidity to maintain a certain shape.

A thermocouple cable is formed from a tubing and a plurality of thermocouple conductors bundled within the tubing, wherein each thermocouple conductor forms a junction with a shared thermocouple conductor to form a thermocouple junction, and each thermocouple junction is attached to a support cable in a thermocouple bundle. The cable is formed by pulling the thermocouple bundle into the tubing.

An armor for a heat shrink kit for joining a first length of heating cable and a second length of heating cable. The armor includes a spring configured to be positioned over at least a portion of the heat shrink kit, a first fastener configured to couple the spring to at least one of the first length of heating cable and the heat shrink kit, and a second fastener configured to couple the spring to at least one of the second length of heating cable and the heat shrink kit. The armor is configured to provide impact protection to the heat shrink kit.

Cable connectors for connecting two multicore cables are provided including a clamping sleeve, having a ceramic insulator with openings on each side of the sleeve, for accommodating core conductors. The clamping sleeve includes contact inserts passing through the clamping sleeve. Clamping elements are provided to clamp the core conductors to the contact inserts to electrically connect the multicore cables. The cable connector has a heat shrink tube that surrounds the clamping sleeve and the cables. Furthermore, cable termination including a clamping sleeve with a ceramic insulator with openings for core conductors is provided. Contact inserts are situated behind the openings to clamp the core conductors on the contact inserts establishing mechanical fixing of the core conductors on the clamping sleeve. The cable termination includes a heat shrink tube as according to the first aspect.

An apparatus that melts and monitors sleeves for installation onto shielded cables. The apparatus includes a heat source for melting the sleeve, cable supports for supporting the cable during the melting process, a sensor system that is configured to measure a dimension of the sleeve during melting, and a computer that is connected to receive sensor data from the sensor system and send heater control signals to the heat source. The computer is configured to receive dimensional data from the sensor system, monitor that dimensional data by performing a dimensional analysis, and then deactivate or remove the heat source in response to dimensional analysis results indicating that the sleeve is fully melted (in the case of a solder sleeve) or only fully shrunken (in the case of a dead end sleeve) onto the cable.

A method utilizes a funnel system and robotic end effector grippers to feed an unjacketed portion of a shielded cable through a sleeve. The funnel is designed with one or more thin extensions (hereinafter prongs) on which a sleeve is placed prior to a cable entering the funnel. Preferably two or more prongs are employed, although a single prong may be used if properly configured to both guide a cable and fit between the sleeve and cable. The prongs close off the uneven surface internal to a sleeve and provide a smooth surface for the cable to slide along and through the sleeve, preventing any damage to the exposed shielding. The sleeve is picked up and held on the prongs using a robotic end effector. If the sleeve is a solder sleeve, the robotic end effector has grippers designed to make contact with the portions of the solder sleeve that are between the insulating rings and the central solder ring.