A field coil type rotating electric machine includes a stator and a rotor. The stator includes a stator core, stator teeth arranged in a circumferential direction and each radially protruding from the stator core, and a stator coil wound on the stator teeth. The rotor includes a rotor core, main poles arranged in the circumferential direction and each radially protruding from the rotor core, and a field coil wound on the main poles. Each of the stator teeth and the main poles extends in an axial direction. Each of the main poles has a pair of main-pole end portions located respectively at circumferential ends of the main pole and both radially facing the stator. For each of the main poles, in at least one of the main-pole end portions of the main pole, there is formed at least one cut for part of an axial length of the main pole.

A method for manufacturing a main rotor for a generator is provided. The method includes printing at least part of a rotor shaft by a three-dimensional printing process. The step of printing at least part of the rotor shaft includes printing a plurality of closed outlets and a plurality of open outlets. A rotor core is printed by the three-dimensional printing process. The step of printing the rotor core includes printing a plurality of liquid coolant conduits that extend through the rotor core and fluidly connecting the plurality of liquid coolant conduits to the plurality of closed openings.

A method for manufacturing a main rotor for a generator is provided. The method includes printing at least part of a rotor shaft by a three-dimensional printing process. The step of printing at least part of the rotor shaft includes printing a plurality of closed outlets and a plurality of open outlets. A rotor core is printed by the three-dimensional printing process. The step of printing the rotor core includes printing a plurality of liquid coolant conduits that extend through the rotor core and fluidly connecting the plurality of liquid coolant conduits to the plurality of closed openings.

A rotor core for a salient pole rotor of an electric machine for holding magnetic-field- generating components of the salient pole rotor is provided. The rotor core is formed with a salient pole topology and has a rotor yoke and salient poles which project radially from the rotor yoke and are formed in one piece with the rotor yoke. The salient poles each have a pole shaft for holding the magnetic-field-generating components and a pole shoe, and the rotor core has supporting web arrangements which are formed in one part with the salient poles and the rotor yoke and which, to counteract loads acting on the pole shoe during operation of the electric machine, connect pole shoe regions of the pole shoe that project laterally on the corresponding pole shaft to the rotor yoke.

A rotor core for a salient pole rotor of an electric machine for holding magnetic-field- generating components of the salient pole rotor is provided. The rotor core is formed with a salient pole topology and has a rotor yoke and salient poles which project radially from the rotor yoke and are formed in one piece with the rotor yoke. The salient poles each have a pole shaft for holding the magnetic-field-generating components and a pole shoe, and the rotor core has supporting web arrangements which are formed in one part with the salient poles and the rotor yoke and which, to counteract loads acting on the pole shoe during operation of the electric machine, connect pole shoe regions of the pole shoe that project laterally on the corresponding pole shaft to the rotor yoke.

A rotary electric machine includes: a stator; and a rotor that face the stator and that rotates together with a rotation shaft, the rotor including: a rotor core including rotor salient poles and a slot formed between adjacent rotor salient poles, and a rotor coil wound around each of the rotor salient poles via an insulating member through the slot. Further, the rotor coil includes: a slot coil portion; and a coil end portion protruding from an end surface of the rotor core in an axial direction, the insulating member includes: a slot insulating portion; and an end insulating portion, and the slot insulating portion and the end insulating portion are integrated.

A rotary electric machine includes: a stator; and a rotor that face the stator and that rotates together with a rotation shaft, the rotor including: a rotor core including rotor salient poles and a slot formed between adjacent rotor salient poles, and a rotor coil wound around each of the rotor salient poles via an insulating member through the slot. Further, the rotor coil includes: a slot coil portion; and a coil end portion protruding from an end surface of the rotor core in an axial direction, the insulating member includes: a slot insulating portion; and an end insulating portion, and the slot insulating portion and the end insulating portion are integrated.

A method for manufacturing a main rotor for a generator is provided. The method includes printing at least part of a rotor shaft by a three-dimensional printing process. The step of printing at least part of the rotor shaft includes printing a plurality of closed outlets and a plurality of open outlets. A rotor core is printed by the three-dimensional printing process. The step of printing the rotor core includes printing a plurality of liquid coolant conduits that extend through the rotor core and fluidly connecting the plurality of liquid coolant conduits to the plurality of closed openings.

A method for manufacturing a main rotor for a generator is provided. The method includes printing at least part of a rotor shaft by a three-dimensional printing process. The step of printing at least part of the rotor shaft includes printing a plurality of closed outlets and a plurality of open outlets. A rotor core is printed by the three-dimensional printing process. The step of printing the rotor core includes printing a plurality of liquid coolant conduits that extend through the rotor core and fluidly connecting the plurality of liquid coolant conduits to the plurality of closed openings.

A rotating electrical machine is provided which is equipped with a rotor core and a magnet unit made up of a plurality of magnets. Each of the magnets is oriented to have an easy axis of magnetization which extends more parallel to a d-axis in a region closer to the d-axis than that in a region close to a q-axis does. The easy axis of magnetization defines a magnet-produced magnetic path. The rotor core includes d-axis protrusions through which magnetic flux passes along the d-axis and does not have q-axis protrusions through which magnetic flux passes along the q-axis. This causes a magnetic resistance in the region close to the d-axis to be lower than that in the region closer to the q-axis, thereby providing salient poles. This structure enables the rotating electrical machine to be reduced in size and have an enhanced efficiency in operation.