A rotating electrical machine stator and a method for manufacturing a rotating electrical machine stator with high productivity. A rotating electrical machine stator includes a stator core having a slot; and a coil having a leg part including a held-in-slot part held in the slot and a portion extending from the held-in-slot part, and a resin foam is provided between an inner surface of the slot and an outer surface of the held-in-slot part facing the inner surface of the slot. The coil is formed by joining together a plurality of segment conductors each having a joint part, and a conductive joint material is disposed between a pair of joint parts facing each other in the slot.

An inter-phase insulating paper is inserted, using a guide jig, into slots formed in the inner circumferential surface of a stator core. The guide jig is disposed at a predetermined position on one end surface side of the stator core. The inter-phase insulating paper is inserted into the guide jig along the stator core central axis line. The guide jig deforms the inter-phase insulating paper to a predetermined shape when the inter-phase insulating paper passes through the inside of the guide jig. The guide jig inserts both side portions of the inter-phase insulating paper simultaneously into different two slots of the stator core along the stator core central axis line.

The present invention may provide a motor including a stator core, an insulator coupled to the stator core, and a first terminal and a second terminal which are coupled to the insulator, wherein the stator core includes a yoke and a tooth protruding from the yoke, the insulator includes a body on which the tooth is disposed and a seating part extending from the body and disposed on the yoke, the seating part include a base and first to third partition walls extending from the base, the first terminal is disposed between the first partition wall and the second partition wall, and the second terminal is disposed between the second partition wall and the third partition wall.

A motor stator includes a ring-shaped core defining a rotor accommodation space, a plurality of slots, a first hairpin conductor, a second hairpin conductor, and a temperature sensor. The slots are disposed in the core and arranged to surround the rotor accommodation space circumferentially. The slots extend radially from the rotor accommodation space. The core includes an insertion side and an extension side. The slots include a temperature sensor accommodation slot which, at the insertion side, has a radial length greater than a radial length of any other one of the slots. The first hairpin conductor is disposed in the temperature sensor accommodation slot distal to the rotor accommodation space. The second hairpin conductor is disposed in the temperature sensor accommodation slot, and the temperature sensor is disposed between the first and second hairpin conductors.

A set of interchangeably pairable end caps is provided for electrically insulating a variety of stator cores having differing axial stack heights. Each pair of end caps cooperatively defines a generally radially projecting, generally axially extending wire barrier including axially opposed ends. Each of the ends forms a respective rounded winding ramp configured to smoothly guide wiring into a wire trough in part defined by the wire barrier.

A method for manufacturing an armature (1) includes: a coil disposing step involving using a thermally expandable resin (Q) that expands by application of heat, and disposing a coil (30) in a core (10) such that the thermally expandable resin (Q) before expansion is disposed between a slot-housed portion (31) and an inner surface of a slot (11); a resin disposing step involving, before or after the coil disposing step, using a thermally melting resin (P) that melts by application of heat, and disposing the thermally melting resin (P) before melting such that the thermally melting resin (P) comes into contact with coil end portions (32); and a heating step involving, after the coil disposing step and the resin disposing step, heating, expanding, and then curing the thermally expandable resin (Q), and heating, melting, and then curing the thermally melting resin (P).

A bobbin structure of an armature of a three-phase motor having 6N (N is a natural number) slots and 3N coils per phase, the bobbin structure including: a main pole into which a winding bobbin around which a coil is wound is inserted; and an auxiliary pole into which an empty bobbin around which the coil is not wound is inserted. The main pole and the auxiliary pole are placed in a circumferential direction with respect to a rotation axis, and a contact portion where the empty bobbin and the winding bobbin are in contact with each other is formed on each of an outer peripheral side and an inner peripheral side of the slot formed between the main pole and the auxiliary pole.

A stator for use in a motor includes a stator core, an insulator, a coil, and a terminal pin. The stator core includes a core back having an annular shape and teeth. The insulator covers at least a portion of the stator core. The coil is defined by a conductive wire wound around the teeth via the insulator. The terminal pin extends axially upward from an upper surface of the insulator and is connected to an end portion of the conductive wire. The insulator includes an annular portion, first protruding portions, and second protruding portions. The annular portion covers at least a portion of the core back and is centered on the central axis. The plurality of first protruding portions cover at least a portion of each of the teeth and protrude radially outward from the annular portion.

A compressor includes a stator core that includes a yoke portion and a teeth portion, a rotor that is arranged inside the stator core, a compression unit that compresses a refrigerant along with rotation of the rotor relative to the stator core, a container that has an internal space in which the stator core and the compression unit are arranged, a winding that is wound around the teeth portion, and an insulating film that is arranged in the slot so as to separate the winding from the stator core, wherein a welding portion that is fixed to the container by welding is formed on a side surface of the yoke portion on an outer diameter side, and a sheet that is sandwiched between the yoke portion and the insulating film is arranged in the slot that corresponds to the welding portion in a circumferential direction of the stator core.

A stator for a rotating electric machine according to one implementation of the present disclosure includes a stator core having a plurality of slots, and a stator coil formed by electrically connecting a plurality of hairpins inserted into the slots in a preset pattern, wherein the stator coil includes voltage distribution hairpins disposed in a voltage distribution section preset from an end to which power is to be input, wherein the voltage distribution hairpins include a plurality of first and protruding parts protruding from the plurality of slots and extending away from the stator core, wherein one of the plurality of first protruding parts and one of the plurality of second protruding parts are electrically coupled to form a coil pair, and wherein an insulating member is disposed between the first protruding parts and the second protruding parts to insulate between the first and second protruding parts.