H02K3/345

Method and stator for optimized slot base insulation
11611257 · 2023-03-21 · ·

A method is provided for producing a slot base insulation in a stator (210, 220), wherein the stator (210, 220) is part of an electrical machine and is constructed from a ferromagnetic material. The stator (210, 220) is provided with at least one slot (204) to fit a winding wire (122) in the at least one slot (204). The at least one slot (204) is coated with a soft-magnetic insulation material. A stator (210, 220) also is provided with the slot base insulation.

Electric machine and motor vehicle
11611249 · 2023-03-21 · ·

An electric machine comprising a rotor having a rotor body. The rotor body has multiple poles each carrying at least one rotor winding formed from multiple conductor loops. The poles extend in a radial direction of the rotor and the conductor loops pass through slots each formed between two adjacent poles. A support element extending in the radial direction is arranged in each of the slots between the rotor windings of the adjacent poles. The support element applies pressure to the conductor loops when the rotor rotates and/or heats up. A pressure distribution element extending at least in portions in the radial direction along the support element and the adjacent rotor winding is arranged between the support element and the rotor windings, which pressure distribution element distributes the pressure applied by the support element onto the adjacent rotor winding.

Insulating body for an electric machine

An insulating body for an electric machine includes outer walls of a plastic, which delimit a body interior. In the body interior, at least one winding zone for receiving a stator winding and at least one passage zone for receiving a cooling passage are provided.

Rotary electric machine with improved slot insulation
11482903 · 2022-10-25 · ·

Electric machine having: a shaft; a rotor with permanent magnets that is fitted to the shaft; a stator having a magnetic core which consists of a series of laminations made of ferromagnetic material and longitudinally crossed by a plurality of stator slots; and a stator winding having a plurality of rigid bars that are inserted in corresponding stator slots and that are covered, on the outside, with an insulating coating. Each stator slot is completely free from an insulating element interposed between the ferromagnetic material making up the laminations of the magnetic core and the corresponding bars, so that an outer surface of the corresponding bars is in direct contact with an inner surface of the stator slot made of the ferromagnetic material.

Stator of an electric machine

A stator (30) of an electric machine has a stator lamination stack (20) that comprises stator laminations (1). The stator (30) has at least one stator winding with conductor bars (31) arranged in slots of the stator lamination stack (20) and fixed in the slots of the stator lamination stack (20) with the aid of a fixing device. To improve the stator (30) with regard to the service life thereof and/or to the producibility thereof, at least one clamping stator lamination (8;28) has a clamping geometry that serves as the fixing device.

SENSOR FASTENING DEVICE FOR TEMPERATURE MEASUREMENT IN AN ELECTRICAL MACHINE OF A MOTOR VEHICLE

A sensor fastening device for temperature measurement in an electrical machine for driving a motor vehicle having a retaining body for receiving a temperature sensor, a support body for resting against a stator lamination of the electrical machine, the support body being connected to the retaining body spreadably, and a spreading element for spreading the retaining body away from the support body. By means of the sensor fastening device, which can be shifted in the radial direction and can be moved past the winding axially, the temperature sensor can be positioned, from the radial outside, on the radially inner edge of the winding and can be thermally coupled by means of the spreading element such that maintenance-friendly and accurate measurement of a maximum temperature in a winding of an electrical machine for a motor vehicle is made possible.

Spacer to control oil flow in stator winding

A stator is described herein comprising a first longitudinally extending slot having a cavity defined by a first inwardly facing longitudinal surface and a second inwardly facing longitudinal surface; said stator further comprising a spacer provided in said cavity of said first slot, said spacer comprising a first spacer component that comprises a first sheet of material having a first sheet surface facing inwardly into said slot and an opposite sheet surface that is in contact with and extends along the first longitudinally extending inner surface of said slot and wherein said inwardly facing first sheet surface of said first spacer component comprises at least one ridge projection extending along its length L. Methods for assembling such stators are also described.

Electromotive machine
11476731 · 2022-10-18 · ·

An electromotive machine having a stator (122) comprising a plurality of coils (120) and a plate (10) is disclosed. The plate (10) has a plurality of through slots (15) formed therein. A portion of the plate (10) faces a corresponding coil (120) and is located relative to the coil (120) such that, in use, heat from the coil (120) flows into said portion. A transportation system (91) including such an electromotive machine is also disclosed. Also disclosed is a coil (20) for an electromotive machine comprising a conductor being wound in a plurality of turns and having two ends (25, 35) located on the outside of the coil (20).

ROTARY ELECTRICAL MACHINE
20230124334 · 2023-04-20 ·

A rotary electrical machine includes a stator core having a plurality of teeth, a plurality of windings having coils wound around the teeth, a plurality of coil terminals connected to the windings, a plurality of external connection terminals connected to the coil terminals and connectable to an external power supply terminal, and a plurality of terminal holding portions attached to the stator core and holding the coil terminals. The external connection terminal has a contacted portion that extends in a direction perpendicular to the axial direction and abuts against the contact portion of the coil terminal in the axial direction. A terminal holding portion holds the coil terminal so as to be relatively movable in the directions of approaching and separating from the contacted portion.

THERMALLY CONDUCTIVE ELECTRICALLY INSULATING THERMOPLASTIC MATERIALS

Thermally conductive electrically insulating compositions and structures and devices comprising such materials. In various embodiments, such materials comprise liquid crystal polymer and fillers, wherein the fillers comprise boron nitride and glass fiber. In various embodiments, the liquid crystal polymer is selected from the group consisting of semi-aromatic copolyesters, copolyamides, polyester-co-amides, and mixtures thereof.