A stator for a brushless DC (BLDC) motor includes a stator core having stator teeth extending radially inwardly towards a center bore, stator windings respectively wound around the stator teeth, and insulating inserts having substantially the same longitudinal length as the stator core. The insulating inserts are longitudinally received between adjacent stator windings at or near inner tips of the adjacent stator teeth to substantially seal the center bore of the stator assembly from the stator windings.

A stator for a brushless DC (BLDC) motor includes a stator core having stator teeth extending radially inwardly towards a center bore, stator windings respectively wound around the stator teeth, and insulating inserts having substantially the same longitudinal length as the stator core. The insulating inserts are longitudinally received between adjacent stator windings at or near inner tips of the adjacent stator teeth to substantially seal the center bore of the stator assembly from the stator windings.

A set of interchangeably pairable end caps is provided for electrically insulating a variety of stator cores having differing axial stack heights. Each pair of end caps cooperatively defines a generally radially projecting, generally axially extending wire barrier including axially opposed ends. Each of the ends forms a respective rounded winding ramp configured to smoothly guide wiring into a wire trough in part defined by the wire barrier.

A rotor including a rotor shaft, a rotor body formed of a stack of laminations having a plurality of teeth projecting radially, a field coil wound around each tooth of the plurality of teeth, and a plurality of wedge elements each having two lateral sides configured to come against respectively a corresponding tooth. A convex portion and a projecting portion adjoining the convex portion are arranged on each one of the two lateral sides of the corresponding wedge element, the convex portion complementing a corresponding concave portion of the corresponding tooth, and the projecting portion coming against a corresponding protruding portion of the corresponding tooth. The projecting portion is configured to exert a pressing force on the protruding portion such that to press the convex portion against the concave portion.

A stator for an electric machine and a method for its manufacture are specified, said electric machine having a laminated core around an axial direction that, in a first overmoulding between a first axial end and a second axial end, is surrounded by a first plastic material having several grooves, into which the stator windings having a first winding head and a second winding head that are connected to several connecting contacts are supplied, wherein in a second overmoulding, a second plastic material fills the grooves around the stator windings and at least covers regions outside of the first winding head on the first axial end and outside of the second winding head on the second axial end.

The device includes a flexible member that is in a relaxed, substantially concave configuration before being inserted between two adjacent stator portions, and in an operating, substantially flattened configuration when inserted between two adjacent stator portions in which the flexible member is compressed by the stator portions and the winding coils. The flexible member may be in an inserting, substantially convex configuration for being inserted between the adjacent stator portions.

A Wound Rotor Synchronous Motor (WRSM) includes a rotor body that is rotatably installed at a predetermined gap within a stator and a rotor coil that is wound at a plurality of rotor teeth. The WRSM includes: bobbins that are each disposed at both sides of a shaft direction of the rotor body so as to support the rotor coil and that are fixed to the rotor body by the rotor coil; a wedge member that is inserted in a shaft direction between rotor teeth of the rotor body so as to protrude to the outside of both ends of the rotor body, the wedge member supporting the rotor coil; and end coil covers that enclose a protruded portion of the wedge member at both sides of the shaft direction of the rotor body and that are each mounted at the bobbins.

An electric machine may include an stator and a rotatable rotor. At least one of the stator or the rotor may include a plurality of multi-part trapezoidal teeth with an electromagnetic coil disposed around each tooth.

A rotor of a rotating electrical machine includes a plurality of poles each extending on a first axis that is radial with respect to the rotor and on a second axis parallel to the rotor with respect to the rotor, each pole comprising a pole body, a rotor winding for each pole, positioned against the body of the pole, the rotor winding taking the form of a strip extending over the length of the pole body on the radial first axis wound against the pole body, a plurality of closure shims, a closure shim of the plurality of closure shims being in contact with a rotor winding associated with a pole body, the closure shim being configured to exert a pressure on the rotor winding towards the pole body.

Electric machine, including a stator on an at least partially electrically conductive housing located on a reference potential, on which are formed slot-like receptacles for stator windings, upon which slot-shaped receptacles are formed for the stator windings, wherein a closure element closing the receptacle on the side of the rotor is provided in each case in the receptacles, and a rotor rotatably mounted in the stator, wherein the closure element is provided with a flat, electrically conductive conductor region for shielding the stator windings from the rotor, wherein the conductor region is connected in an electrically conductive manner to the housing.