A closed socket brazed joint assembly is provided. The assembly comprises: a first member composed of a first base material; a second member composed of a second base material with a first end composed of a first profile with at least first and second faying surfaces; a socket formed in said first member configured to receive the first end of the second member with a faying surface with at least two portions separated by a first fillet; wherein the socket further is configured such that in a first state before the application of energy to the joint there is a gap with a width between the faying surfaces of the first member and the faying surfaces of the second member; and, in the first state a slug of brazing fill material is disposed between the first end of the second member and at least one faying surface of the socket; and, wherein a second state is created when upon application of energy the brazing fill material melts and flows from between first end of the second member and the at least one faying surface of the socket filling aforesaid gap between the faying surfaces of the first and second members.

The present invention may provide a motor including a shaft, a rotor coupled to the shaft, a stator disposed outside the rotor, and a bus bar disposed on the stator, wherein the bus bar includes a terminal connected to a coil of the stator, the terminal includes a first terminal and a second terminal which are separated from each other in a circuit manner, the first terminal includes a first neutral terminal and a plurality of first phase terminals, the second terminal includes a second neutral terminal and a plurality of second phase terminals, first curvature centers of the plurality of first phase terminals are disposed to be different, second curvature centers of the plurality of second phase terminals are disposed to be different, and a position of a curvature center of the first neutral terminal is the same as a position of a curvature center of the second neutral terminal.

The present invention may provide a motor including a shaft, a rotor coupled to the shaft, a stator disposed outside the rotor, and a bus bar disposed on the stator, wherein the bus bar includes a terminal connected to a coil of the stator, the terminal includes a first terminal and a second terminal which are separated from each other in a circuit manner, the first terminal includes a first neutral terminal and a plurality of first phase terminals, the second terminal includes a second neutral terminal and a plurality of second phase terminals, first curvature centers of the plurality of first phase terminals are disposed to be different, second curvature centers of the plurality of second phase terminals are disposed to be different, and a position of a curvature center of the first neutral terminal is the same as a position of a curvature center of the second neutral terminal.

A rotor assembly for an electric machine includes a cylindrical rotor core, a set of posts extending radially outward from the rotor core defining a set of slots between adjacent posts, a set of windings formed by conductive wire wound in the set of slots having end turns extending axially beyond the rotor core, and a retention case overlying the end turns.

A rotor assembly for an electric machine includes a cylindrical rotor core, a set of posts extending radially outward from the rotor core defining a set of slots between adjacent posts, a set of windings formed by conductive wire wound in the set of slots having end turns extending axially beyond the rotor core, and a retention case overlying the end turns.

A refurbished rotor of a wound rotor machine. The refurbished rotor includes a plurality of windings assembled to the rotor core, each manufactured from two separate bars: a top coil and a bottom coil. The top coil is positioned in a rotor core slot at a position radially outward of a position of the bottom coil within another rotor core slot. Each top coil and each bottom coil has a flat rectangular cross-section. On a connection end of the rotor where rotor leads are attached, the top coil has a flat end positioned alongside and in alignment with a flat end of the bottom coil of an adjacent one of the plurality of windings. The top coil and the bottom coil have respective flat ends joined to each other on a non-connection end of the rotor opposite the connection end by a joint for establishing electrical continuity.

A cage for a wound rotor includes a first portion and a second portion to be rigidly connected to one another. Each portion includes an end ring and a circumferential plurality of rods extending away from the end ring parallel to the axis of revolution of the end ring. Each rod has a main portion and an end portion. For each rod of the first portion, the end portion of the rod is shaped to be rigidly connected to the end portion of at least one complementary rod of the second portion when the two portions are each installed at a longitudinal end of the body of the rotor so that the two complementary rods rigidly connected form a slot wedge extending between the two end rings of the two portions of the cage.

A cage for a wound rotor includes a first portion and a second portion to be rigidly connected to one another. Each portion includes an end ring and a circumferential plurality of rods extending away from the end ring parallel to the axis of revolution of the end ring. Each rod has a main portion and an end portion. For each rod of the first portion, the end portion of the rod is shaped to be rigidly connected to the end portion of at least one complementary rod of the second portion when the two portions are each installed at a longitudinal end of the body of the rotor so that the two complementary rods rigidly connected form a slot wedge extending between the two end rings of the two portions of the cage.

A method and apparatus for forming a rotor for an electric machine includes serially adding layers of material to form a rotor body having a radially-extending post configured to receive a set of electrically-conductive windings, and also having a radially-extending winding end turn support formed contiguously from the rotor body.

A rotor includes: a tubular retaining ring opened on an outer side thereof in an axial direction and covering a coil end portion of each of coils; and rotor baffles and insulation baffles alternately connected in a circumferential direction and partitioning a space in the retaining ring into a first space and a second space, the first space is formed over an entire circumference around a shaft, each rotor baffle includes, at a part thereof on a radially outer side of which a jumper portion is present, a first tapered shape part tilted so as to be more apart from the jumper portion toward a center side in the axial direction of the rotor.