H02K15/0442

Surgical instrument motor with increased number of wires per phase set and increased fill factor and corresponding manufacturing method

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

MICRO FAN
20210083551 · 2021-03-18 ·

A micro fan is provided. The micro fan includes a rotor and a stator. The stator includes a plurality of axial induced coil units and a circuit board. The axial induced coil units are respectively preformed as a plurality of stator magnetic pole units, and are coupled to the circuit board. At least one of the coil units includes a coil and insulation material. The insulation material is block-shaped and covers at least a portion of the coil, and the central axis of the coil is parallel to the shaft of the rotor.

METHOD AND DEVICE FOR PRODUCING ROTORS AND STATORS INCLUDING THE PRODUCTION OF CONNECTION WIRES
20210036588 · 2021-02-04 · ·

A method used for producing rotors and stators of electric motors, including the production of connection wires, and comprises the following steps: Winding the coil windings (12), which comprise a plurality of individual wires (14), on a wire winder (28) to which the individual wires (14) are fed from a wire supply unit (16) via a wire guide 18, 20, 22), Depositing the coil windings (12) in a draw-in tool (36), Drawing the coil windings (12) into grooves of a stator (84) or rotor body, Combining the individual wires (14) in phases by means of slide-on tubes (52) to produce the connection wires of the stator or rotor in question. In order to be able to automate the production of the connection ends, which was previously carried out manually, it is proposed that the individual wires (14) of each coil winding (12) are fastened to each other in the region of the wire guide (18, 20, 22) in order to form winding ends (46) and winding beginnings (32), after the winding and before or during the depositing, the winding ends (46) and winding beginnings (32) of each coil winding (12) are fastened in first position holders (42, 44) arranged in certain positions with respect to the draw-in tool, and during the drawing of the coil windings (12) into the stator or rotor, the winding ends (46) and winding beginnings (32) are transferred from the first position holders (42, 44) into second position holders (90, 92) arranged in certain positions with respect to the stator body (84) or rotor body. The present invention also relates to a device for carrying out the aforesaid method.

METHOD FOR PRODUCING COMPRESSED STRAND, METHOD FOR PRODUCING AN ELECTRIC MOTOR, AND THE USE OF COMPRESSED STRAND
20210211027 · 2021-07-08 ·

The present invention relates to a method for producing a compressed strand (F) from a wire, comprising at least the method steps of: a) shaping said wire (1) into at least one half-loop, ring, or coil in a shaping device (2); b) acting upon said at least one ring, half-loop or coil with adhesive (7); c) twisting said at least one half-loop, ring, or coil into a wire packet (1) in a twisting device (4); d) compacting said wire packet (D) in a compacting device (5), as well as to a method for producing an electric motor, in particular a traction motor for a motor vehicle, comprising a stator (S), where the stator is equipped with at least one compressed strand (F), where the compressed strand (F) is produced according to the method of at least one of the preceding claims, as well as to the use of a compressed strand (F) in an electric motor, in particular in a traction motor for a motor vehicle, characterized in that it is a compressed strand (F) according to at least one of the preceding claims.

Torque motor including a winding support for stator windings and method for assembling a torque motor of this type

The invention relates to a torque motor comprising a stator and a rotor that extend along a common central axis. The stator includes an integral magnetic body and at least one pair of radial teeth that extend along the central axis and define slots for receiving stator windings, and at least one permanent magnet supported by the integral magnetic body. The torque motor also includes a winding support for the stator windings that has a hollow body that extends along the central axis and that delimits a chamber for receiving the rotor, and cavities for receiving the stator windings. In this way, the stator windings are integrated in the stator by the winding support, fitted with the stator windings, being axially inserted into the integral magnetic body.

ELECTRIC MACHINES HAVING CORES WITH DISTRIBUTED POLES
20200313472 · 2020-10-01 ·

A core for an electric machine includes a core body arranged along a rotation axis and a winding. The core body has two or more teeth including a first tooth and a second tooth that are circumferentially spaced from one another about the rotation axis. The winding is to the core body and includes two or more coils connected electrically in series with one another. A first of the coils is seated circumferentially about both the first tooth and the second tooth to define a distributed pole circumferentially spanning both the first tooth and the second tooth. Electric machines and methods of making cores for electric machines are also described.

TOROIDAL POLYPHASE ELECTRIC MACHINE

The disclosure relates to an electric machine having a rotor including a set of permanent magnets and a stator including a stator strip made of a soft ferromagnetic material, the strip supporting a coil body having a single discontinuity, the coil body supporting a plurality of wire coils so as to form a polyphase coil stator assembly of the toroidal type, wherein the strip has a single discontinuity and has at least one partial cut at regular intervals between two consecutive wire coils.

Winding device and winding method
10715016 · 2020-07-14 · ·

A winding device includes a winding core configured to take up a wire, wherein the winding core includes an inner winding core configured to be rotated by a rotating part and an outer winding core configured to surround the inner winding core and rotate together with the inner winding core.

Coil unit arrangement device

There is configured a coil unit arrangement device that forms an array coil group by arranging in a predetermined arrangement order each relevant coil of a coil unit in which a plurality of coils corresponding to a plurality of phases is connected by a jumper wire for each phase, the coil unit arrangement device including: a holding section provided with a rotatable coil unit support that supports the coil unit; and a receiving section provided with an array coil group support that supports the array coil group, the receiving section relatively turning with respect to the holding section.

Method for winding a plurality of coil bodies and segmented spindle
10630154 · 2020-04-21 · ·

A method for winding a plurality of coil bodies for the production of electric motors using a segmented spindle. According to the method, a number of coil bodies are coupled to at least one intermediate part and two end parts to form a segmented spindle, and the segmented spindle is arranged in/on a winding machine. In this way, the coil bodies are wound in a synchronized manner. As a result, only a rotatable spindle is required for the winding of a number of coil bodies.