H02K15/0442

WINDING DEVICE AND WINDING METHOD
20190115813 · 2019-04-18 · ·

A winding device includes a winding core configured to take up a wire, wherein the winding core includes an inner winding core configured to be rotated by a rotating part and an outer winding core configured to surround the inner winding core and rotate together with the inner winding core.

Surgical instrument motor with increased number of wires per phase set and increased fill factor and corresponding manufacturing method

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

TORQUE MOTOR INCLUDING A WINDING SUPPORT FOR STATOR WINDINGS AND METHOD FOR ASSEMBLING A TORQUE MOTOR OF THIS TYPE

The invention relates to a torque motor comprising a stator and a rotor that extend along a common central axis. The stator includes an integral magnetic body and at least one pair of radial teeth that extend along the central axis and define slots for receiving stator windings, and at least one permanent magnet supported by the integral magnetic body. The torque motor also includes a winding support for the stator windings that has a hollow body that extends along the central axis and that delimits a chamber for receiving the rotor, and cavities for receiving the stator windings. In this way, the stator windings are integrated in the stator by the winding support, fitted with the stator windings, being axially inserted into the integral magnetic body.

METHOD FOR PULLING A STATOR WINDING SYSTEM INTO A STATOR LAMINATION STACK

Disclosed is a method for pulling a stator winding system of an electric machine into a stator lamination stack of the electric machine and to a winding tool, with the stator lamination stack having stator grooves which run parallel to a rotation axis of the electric machine and are distributed in a circle around the rotation axis and open thereto and which have on an end facing the rotation axis a gap region which is narrowed relative to the rest of the stator groove. Windings are arranged in the stator grooves, and winding overhangs, as seen in the direction of the rotation axis, protrude from the stator lamination stack at the two axial ends thereof, with the windings formed in the stator grooves as laid windings. The stator lamination stack has no guide structures on the two axial ends for guiding the individual turns of the windings.

Coil with twisted wires and stator assembly of a rotary electric machine
10128706 · 2018-11-13 · ·

A rotary electric machine includes a stator having an open slot configuration and a plurality of stator poles with a coil positioned about each stator pole. Each coil has a plurality of electrically conductive wires defining a group of wires and the group of wires is wrapped generally around a stator pole to define a plurality of turns. At least a portion of the group of wires is twisted, and the portion of the group of wires has between approximately 1 and 5 twists per turn. A method of fabricating a stator assembly is also disclosed.

Coil winding methods and structures for a slotless stator in a motor

A method for making a poly-phase field winding for a slotless stator includes: forming the first coil group by winding an insulated wire for each coil winding in a first direction around a mandrel; axially shifting along the mandrel the insulated wire from a trailing edge of each coil winding a distance substantially equal to one half of twice the number of coil groups multiplied by the number of coil windings minus one times the width of one of the completed windings to position the wires at a leading edge of each of coil winding in the second coil group; forming the second coil group by winding the insulated wire for each coil winding in the first direction; removing the mandrel from the wound coil groups; collapsing the wound coil groups to a single layer web, and wrapping the single layer web into a cylinder to form the field winding.

Surgical Instrument Motor With Increased Number Of Wires Per Phase Set And Increased Fill Factor And Corresponding Manufacturing Method

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

Washing machine driving apparatus and washing machine comprising same
10047467 · 2018-08-14 · ·

A washing machine driving apparatus includes: an outer shaft which is connected with a washing tub; an inner shaft rotatably arranged inside the outer shaft and connected with a pulsator; an inner rotor connected with the outer shaft; an outer rotor connected to the inner shaft; and a stator which is disposed with an air gap between the inner rotor and the outer rotor, wherein the outer shaft has one end the washing tub and the other end connected to the inner rotor and is directly connected between the washing tub and the inner rotor, and wherein the inner shaft has one end connected to the pulsator and the other end connected to the outer rotor and is directly connected between the pulsator and the outer rotor.

COIL UNIT ARRANGEMENT DEVICE

There is configured a coil unit arrangement device that forms an array coil group by arranging in a predetermined arrangement order each relevant coil of a coil unit in which a plurality of coils corresponding to a plurality of phases is connected by a jumper wire for each phase, the coil unit arrangement device including: a holding section provided with a rotatable coil unit support that supports the coil unit; and a receiving section provided with an array coil group support that supports the array coil group, the receiving section relatively turning with respect to the holding section.

ROTATING ELECTRICAL MACHINE AND SPECIALLY ADAPTED METHOD FOR PRODUCING SAID ROTATING ELECTRICAL MACHINE

A rotating electrical machine includes a rotor iron, a stator iron and conductor bars. An air gap separates the rotor iron from the stator iron. The stator iron has a slot and the conductor bars run in the slot. The conductor bars have a first profile in a first segment, the conductor bars have a second profile in a second segment and the first profile differs from the second profile. Also described is a method which is adapted for producing an electrical machine.