A dynamo electric machine stator which is easy to assemble, includes a stator body with stator grooves and a winding mat with groove sections arranged in the stator grooves and lie one over the other in different radial positions, and with head sections which connect the groove sections. A wave winding conductor changes position by precisely one radial position in the stator grooves in the center of the extension of the wave winding conductor in the winding direction. The winding mat includes a first sub-winding mat with one first set of wave winding conductors for each section, the first sets being joined together in an X-shaped manner in the region of the position change such that the conductors are aligned in a specific manner at the intersections between the wave winding conductors.

A method for producing a winding for a stator of an electric rotating machine, the stator itself, a method for producing the stator, and an electric rotating machine. In the method for producing a winding for a stator of an electric rotating machine, a plurality of conductors are provided and are wound on a first fin along a first winding direction, so that the conductors loop around the first fin, and the first fin is then removed from the resultant winding of the conductors.

A stator for a rotary electric machine, a method for producing the stator, and the rotary electric machine. The stator has a body with a plurality of stator teeth arranged in a circumferential direction; grooves between the stator teeth; and conductor sections, arranged in the grooves, of at least one conductor pair which forms at least a portion of windings. In each groove, conductor sections are arranged along the groove depth parallel to and offset from one another and the sequence of the arrangement of the parallel conductor sections in each groove alternates in the circumferential direction. The conductors of the conductor pair, deviating from a winding direction extending basically circumferentially, meander in a radial direction, and via an enlacement formed thereby in each case, enlace around one group of stator teeth. The stator enables a high power density and a high degree of efficiency along with low installation space requirements.

A coil forming apparatus includes: a coil winding jig being configured to wind the belt-shaped coil by inserting the plurality of straight portions of the belt-shaped coil into a respective one of the plurality of comb-shaped grooves; a coil conveying mechanism that pivotally conveys the belt-shaped coil; and guide members that guide the belt-shaped coil in an arc shape while being in contact with the side ends of the belt-shaped coil, and further allow the plurality of straight portions to be inserted into a respective one of the plurality of comb-shaped grooves in a second half portion of the belt-shaped coil upon pivot conveying. The coil conveying organizer includes a conveying rail that provides a conveying path pivotally conveying the belt-shaped coil along the coil winding jig, and a conveyor that moves along the conveying rail in a state gripping the plurality of straight portions of the belt-shaped coil.

Methods and apparatuses for forming a woven coil assembly (100), the coil assembly having adjacent superimposed linear portions (LI-L6, AL7-ALI2) extending parallel to each other in a first area (A1) of the coil assembly, and adjacent superimposed linear portions (L7-L12, AL13-AL18) extending parallel to each other in a second area (A2) of the coil assembly, wherein a plurality of head portions (T) connect the linear portions of the first area (AI) to the linear portions of the second area (A2).

A method and device for manufacturing winding mats for manufacturing a coil winding of an electric machine. The winding mat is composed of wave winding wires bent as a flat winding in one plane. To be able to manufacture different coil mats with improved electrical characteristics easily and reliably in large series, it is proposed not to interlace or twist the wave winding wires, but to plug them at least partially. In addition, a method and a device for manufacturing a coil mat from several winding mats designed as individual mats are proposed. The device preferably comprises an offsetting device for introducing height offsets into winding heads of the wave winding wires.

A wave winding coil (9) has a first linear part (11a), second linear part (11b), arm part (12) and turn part (13). A retaining apparatus (1) retains the first linear part (11a) along the axis line direction between middle pins (3b, 3b) of a middle body part (3), and retains the second linear part (11b) between upper pins (2b, 2b), middle pins (3b, 3b), and lower pins (4b, 4b), in a state where sections of both ends of the second linear part (11b) in the axis line direction deviate to each other in circumferential opposite sides of the wave winding coil (9) to the axis line direction of the wave winding coil (9) and in a state where a bent angle θb′ between the second linear part (11b) and the connecting part is smaller than a bent angle θa′ between the first linear part (11a) and the connecting part.

A stator for an electric machine, comprising a stator core and a stator winding, wherein the stator core has a plurality of slots, which are spaced apart in a circumferential direction and have a depth running in the radial direction, and allows the arrangement of slot sections of the stator winding in a plurality of radially spaced-apart radial positions, wherein the stator has a strip-like winding unit comprising a first and a second winding conductor, wherein the two winding conductors run in a first and a second layer of the winding unit and each comprises:

a plurality of straight slot sections which run in a transverse direction of the winding unit and are arranged in parallel,

a plurality of first bent end sections which each interconnect two slot sections of the associated winding conductor and are arranged on a first longitudinal side of the winding unit,

a plurality of second bent end sections which each interconnect two slot sections of the associated winding conductor and are arranged on a second longitudinal side of the winding unit, which second longitudinal side is situated opposite the first longitudinal side, wherein,

the first and the second bent end sections each interconnect a slot section of the associated winding conductor in the first layer and a slot section of the associated winding conductor in the second layer,

wherein a first slot section is arranged in a first slot in a first radial position, and a second slot section, which is directly connected to the first slot section by a first end section, is arranged in a second slot in a second radial position which is offset by two radial positions in relation to the first radial position.

A method of forming a winding for an electric machine includes forming a plurality of conductors having a substantially identical wire form with a plurality of end turns joining a plurality of slot segments, defining a first portion of the plurality of conductors as first conductors, rotating a second portion of the plurality of conductors about a central axis to mirror the first conductors, defining the second portion of the plurality of conductors as second conductors, combining select ones of the first conductors and select ones of the second conductors to form conductor pairs, and combining a plurality of conductor pairs to form a multi-conductor winding.

A coil forming apparatus includes: a coil winding jig being configured to wind the belt-shaped coil by inserting the plurality of straight portions of the belt-shaped coil into a respective one of the plurality of comb-shaped grooves; a coil conveying mechanism that pivotally conveys the belt-shaped coil; and guide members that guide the belt-shaped coil in an arc shape while being in contact with the side ends of the belt-shaped coil, and further allow the plurality of straight portions to be inserted into a respective one of the plurality of comb-shaped grooves in a second half portion of the belt-shaped coil upon pivot conveying. The coil conveying organizer includes a conveying rail that provides a conveying path pivotally conveying the belt-shaped coil along the coil winding jig, and a conveyor that moves along the conveying rail in a state gripping the plurality of straight portions of the belt-shaped coil.