A method for forming a coil that is formed by winding a flat rectangular conductor wire a plurality of times, the method includes forming, in the coil end portion, an offset portion bent in a stacking direction of the flat rectangular conductor wire with an offset in the stacking direction of the flat rectangular conductor wire by an amount corresponding to a width of the single flat rectangular conductor wire by moving the outer die on the one side in the divided outer die relative to the outer die on the other side in a direction along the stacking direction.

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

A method to produce rotors or stators of electric machines having radial grooves into which webs of flat windings having parallel webs and winding heads connecting said webs being pulled, wherein a winding is produced on a rotating, strip-shaped flat former shorter than the winding such that windings are pulled off the former and transferred into a linear transfer device, which transports the windings to a removal position at which the windings are transferred into radial grooves of a rotor or of the transfer tool for transfer into radial grooves of a stator, wherein the former, the transfer device, and the rotor or the transfer tool being jointly rotated about an axis of rotation of the former when rotated to form windings.

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

Embodiments involve rotors for axial flux induction rotating electric machines that use a soft magnetic composite for the rotor core. A first embodiment is directed to a rotor for a rotating electrical machine that transmits magnetic flux parallel to a shaft of the rotor. The rotor includes a rotor winding and a plurality of cores. The rotor winding consists of a solid piece of conductive material that comprises a plurality of cavities. Each core is placed in a respective cavity and comprises a highly resistive isotropic ferromagnetic powder.

The method according to the invention is used to produce a coil winding (70) which can be inserted into the grooves of a stator or rotor of an electric machine. While using a winding template (26) and a wire handling device (14), the invention proposes carrying out a displacement process between a first and a second holding region (34, 36) even before the wires (32) are initially wound onto the winding template (26) in order to produce an inclined wire section (40) which is subsequently shaped into winding heads (42) by means of a rotating/winding process. The novel method offers the advantage that all of the wires (32) of a coil winding (70) can be processed simultaneously using a comparably simple winding device (110). The projection of the winding heads (42) over the stator can also be minimized.

The invention relates to a method for the production of a component, of an electric machine, such as, for example, a stator, comprising a wire mat which is made of wire, preferably flat wire, comprising the following steps: aligning the wire, twisting the wire in at least some sections about its longitudinal axis, z-shaped angling of the wire, winding the wire, in particular winding the wire helically onto a carrier, transferring the wire mat thus obtained onto a mounting tool.

A coil for a rotary electric machine is mounted in a plurality of slots of a stator core having the slots in a circumferential direction. An overlapping coil-type wave winding coil constituted by a coil wire having a plurality of slot accommodating portions accommodated in the slots and a plurality of coil end portions interconnecting, in a chevron shape, the slot accommodating portions next to each other outside the slots in an axial direction of the stator core constitutes the coil. At least two layers of the coil wire are connected by a continuous wire-based connecting portion, folded back in the connecting portion, and stacked.