Impregnation plant for internally hollow cylindrical components (stators) of electric motors including working stations arranged linearly and sequentially, managed and controlled by central processing unit; and a plurality of motor-driven elements to impart rotatory motion, in both directions of rotation, and tilting motion, in both directions respective to a predefined plane, to each component mounted onto a respective support device when such support device is inserted into the plant working stations. Each support device has a spring collet in turn has blocks clamping the component onto the inner diameter of its respective cylindrical body. Each spring collet entirely crosses the component cylindrical body to rest on both of its respective circumferential ends. An impregnation method for electric motor components using the impregnation plant, wherein the component is rotatable in both directions about a support device predefined axis, and tiltable respective to a predefined plane of such support device.

Provided is an electric generator including a stator including: a stator yoke a plurality of teeth, a plurality of slots extending radially from the stator yoke to respective radial slot ends, the plurality of slots being circumferentially interposed between the teeth of the stator, each slot including a bottom portion adjacent to the stator yoke and a top portion adjacent to the respective radial slot end. The stator further includes a plurality of coils housed in the plurality of slots, each slot housing at least one coil in the bottom portion and at least another coil in the top portion, each coil housed in the bottom portion of a first slot of the plurality of slots being connected to another respective coil housed in the top portion of a second slot of the plurality of slots.

An apparatus for pre-assembling a winding for an electric machine stator or rotor includes a plurality of hairpins with two legs having non-circular cross-section, a ring including a plurality of slots and an outer containment ring acting in containment along the perimeter of the ring. An inner cam block and an outer cam block, surrounding and radially facing the inner cam block, are arranged opposite to the exit face of the ring. The cams are adapted to be crossed, in use, by the two legs when they cross the ring at the same time; the cams open into a free circular space between the two cam blocks. A method for pre-assembling a winding set for an electric machine stator or rotor is also provided. Hairpins are inserted in sequence in the slots of the apparatus. A finished winding set positioned in the free circular space is obtained by successive rotations of the ring.

A rotor stack assembly includes multiple plates each including multiple elongated slots each oriented radially outward from a longitudinal central axis of each plate toward an outer perimeter wall of the plate. Multiple openings are each positioned proximate to one of the slots and directed outwardly through the outer perimeter wall. Multiple runners individually extend through the plate and individually open into one of opposed ends of each of the slots. Multiple bars of a conductive material are each extended through aligned ones of the slots of each of the multiple plates.

A tool system for tightening a retrightenable wedge system in a slot of a generator stator core is presented. The tool system includes a carriage assembly and a wedge tool assembly that is pivotally coupled to the carriage assembly. The carriage assembly includes motorized drives that axially moves the tool system along the slot and holds the tool system on the slot at an axial position. The wedge tool assembly includes a torqueing socket to tighten the retightenable wedge assembly in the slot. The torqueing socket is driven by a worm gear arrangement.

A rotor stack assembly includes multiple plates each including multiple elongated slots each oriented radially outward from a longitudinal central axis of each plate toward an outer perimeter wall of the plate. Multiple openings are each positioned proximate to one of the slots and directed outwardly through the outer perimeter wall. Multiple runners individually extend through the plate and individually open into one of opposed ends of each of the slots. Multiple bars of a conductive material are each extended through aligned ones of the slots of each of the multiple plates.

A connector assembly (12) for electrically and mechanically connecting via bolting, the top and bottom stator coil sections (14, 16) of an electrical generator comprising at least one pair of stator coil sections (14, 16) having spaced apart upper coil headers (18, 20) and lower coil headers (22, 24), each comprising a conductive material to provide at least two parallel paths for passing respective flows of electric current; first and second connectors (26, 28) including respective couplers (36, 38, 40, 42) for connecting the headers (18, 20, 22, 24), wherein the first and second connectors (26, 28) are electrically and mechanically isolated from one another via an air gap (34) therebetween so that none of the couplers (36, 38, 40, 42) bridge the air gap (34) and thereby allow relative movement between the first and second connectors (26, 28).

A winding device includes a winding core configured to take up a wire, wherein the winding core includes an inner winding core configured to be rotated by a rotating part and an outer winding core configured to surround the inner winding core and rotate together with the inner winding core.

Provided is an electric generator including a stator including: a stator yoke a plurality of teeth, a plurality of slots extending radially from the stator yoke to respective radial slot ends, the plurality of slots being circumferentially interposed between the teeth of the stator, each slot including a bottom portion adjacent to the stator yoke and a top portion adjacent to the respective radial slot end. The stator further includes a plurality of coils housed in the plurality of slots, each slot housing at least one coil in the bottom portion and at least another coil in the top portion, each coil housed in the bottom portion of a first slot of the plurality of slots being connected to another respective coil housed in the top portion of a second slot of the plurality of slots.

A cage rotor for an electric machine, has a laminated rotor core having a groove, a rotor end ring that is cast on to one axial end of the laminated core and has a first material and a bar situated in the groove and supported by a deformable bearing having a bearing device. A laminated rotor core for a cage rotor includes a groove and a bearing device, an electric machine with a cage rotor, a method for producing a laminated rotor core by producing a bearing device on the laminated rotor core, and a method for producing a cage rotor by supporting a bar in a groove by a deformable bearing having a bearing device.