A method for forming a coil that is formed by winding a flat rectangular conductor wire a plurality of times, the method includes forming, in the coil end portion, an offset portion bent in a stacking direction of the flat rectangular conductor wire with an offset in the stacking direction of the flat rectangular conductor wire by an amount corresponding to a width of the single flat rectangular conductor wire by moving the outer die on the one side in the divided outer die relative to the outer die on the other side in a direction along the stacking direction.

A system comprises a stator magnetically coupled to a rotor and a plurality of conductor assemblies distributed evenly along a perimeter of the device, wherein each conductor assembly is evenly distributed into at least two branches of conductors, and wherein each branch comprising a plurality of conductors, all the branches form a plurality of windings, wherein a winding comprises a positive segment and a negative segment, and wherein each segment has a plurality of branches, and wherein one segment is in more than two conductor assemblies and the plurality of windings is symmetrically divided into a plurality of groups, wherein each group of windings forms a balanced multi-phase system and is connected to a connection bar, and wherein at least two connection bars are isolated from each other.

A motor system comprises a device having a plurality of conductors coupled to a plurality of isolated connection bars, wherein the plurality of conductors is divided symmetrically into a plurality of conductor groups, and all conductors in a conductor group are connected to a connection bar, a first power converter group connected between a first power source and a first conductor group, a second power converter group connected between a second power source and a second conductor group, wherein the first group of conductors and the second group of conductors are configured such that a charge balance between the first power source and a second power source is achieved and a rotor magnetically coupled to a stator.

A device comprises a rotor magnetically coupled to a stator, a plurality of slots for accommodating a plurality of conductors, wherein the plurality of slots is evenly spaced, and each slot is configured to accommodate at least one conductor of the plurality of conductors, and wherein each conductor has a first end and a second end, and wherein the second end is configured to be coupled to a power converter and a plurality of connection apparatuses connected to first ends of the plurality of conductors.

A stator includes: a stator core that includes a plurality of slots; a stator coil that is formed by connecting a plurality of segment conductors to each other; and an insulating member that has insulating properties, in which the segment conductor includes a slot portion and an inclined portion, the slot portion is disposed inside the slot, the inclined portion is disposed outside the slot to be inclined from the slot portion, the insulating member is mounted on the stator core and includes a first insulating portion and a plurality of second insulating portions, the first insulating portion is disposed next to the slot portion, the second insulating portions extend from the first insulating portion in an axial direction and are provided along a radial direction of the stator core, and the second insulating portions insulate adjacent segment conductors in an coil end from each other.

In each coil (10), between a first radial section formed by a winding-start section (10a) and a second radial section formed by a winding-end section (10b) of a winding (10A), the circumferential lengths of the winding lap sections formed by said winding change in a continuous or stepped manner. For a first coil, the sequences within two slots (22) of the winding constituting the first coil are reversed with respect to one another by a twisted section (10d) between a first coil end (12a) and a second coil end (12b) of the first coil. The first coil and next second coil form a lap winding in which the twisted sections of the first and second coils are three-dimensionally entwined. The lap winding of said twisted sections continues for the third and subsequent coils, and the first coil end and the second coil end of each coil are continuous without spaces at the end surfaces of a core (20).

The invention relates to methods and devices for installing a plurality of wire windings into a component such as a stator or a rotor of an electrical machine, the component having a plurality of grooves running longitudinally which are designed to receive wire sections of the wire windings.

A stator core, a motor, and a manufacturing method of a stator. The stator core includes a plurality of groups of first silicon steel sheets and one or more groups of second silicon steel sheets, each group of first silicon steel sheets includes one or more first silicon steel sheets, the one or more first silicon steel sheets in each group of first silicon steel sheets are connected end to end to form a ring-shaped structure, the plurality of groups of first silicon steel sheets are adjacently arranged in an axial direction of the stator core, each group of second silicon steel sheets is cylindrical, and the one or more groups of second silicon steel sheets are sleeved on outer peripheral surfaces of the plurality of groups of first silicon steel sheets.

This rotating electrical machine includes a coil. The coil includes a first coil portion formed of a single-layer lap winding coil arranged on radially outer sides of slots, a second coil portion continuously connected to a first connecting wire portion continuously connected to the first coil portion, and formed of a single-layer lap winding coil arranged on radially inner sides of the slots, and a third coil portion group including a plurality of third coil portions each formed of a double-layer lap winding coil.

A method and an apparatus for providing a toothed motor part of an electric motor with a winding using a coil wire with a round wire cross-section, wherein the coil wire is converted into a coil wire with a wire cross-section different from the round wire cross-section in a forming process, and the formed coil wire is wound around the teeth of the motor part to produce a rotating field winding.