A stator of an electrical machine includes a stator core having a plurality of stator teeth and stator slots, and a stator winding having a plurality of stator coils. The width of each stator coil is one stator slot pitch, and the stator teeth are shaped to allow each stator coil to be installed by pushing the stator coil to surround one of the stator teeth. The stator coils include tubular cooling channels for conducting cooling liquid in the stator slots.

A manufacturing device for a stator of a rotating electrical machine includes a jig, a support section, link mechanisms and press sections. The jig has holding grooves into which linear portions of coils can be respectively inserted. The jig can be arranged on the inner side of a stator core while holding grooves respectively face the openings of slots. Each of the link mechanisms has a push-out member and a link. The link moves a corresponding push-out member in a direction from the bottom portion of the holding groove to a corresponding slot and in a direction from the slot to the bottom portion. The push-out members can concurrently apply a pressing force to all the coil ends of the coils from the axial direction of the stator core in synchronization with the link mechanisms.

A stator winding of a rotary electric machine includes windings for each pole of each phase being configured by a single layer lap wound coil. The single layer lap-wound coil includes combination coils each configured by two or more divided unit coils of the same phase being disposed one over the other in a radial direction inside slots of a stator core. The combination coils each comprise a first-row unit coil and a second-row unit coil disposed in a radially inner side of the stator core with respect to the first-row unit coil. A turns count of the first-row unit coil equals a turns count of the second-row unit coil. A count of lead wires of the first-row unit coil differs from a count of lead wires of the second-row unit coil.

A stator of an electric motor is provided. The stator includes a plurality of segments, each of the segments including a tooth having a magnetically-permeable material, an electric coil surrounding the tooth, and at least one insulator. The stator also includes a plurality of connectors, each connector including first and second terminals, the first terminal adapted to be inserted into the at least one insulator and to couple to the electric coil of each of the plurality of segments and a circuit board coupled to input power lines and including apertures adapted to receive the second terminals of the plurality of connectors. The circuit board is coupled to the electric coils of each of the plurality of segments via when the second terminals are received in the apertures.

A six-phase flat wire wave winding structure. Each phase of wave winding structure has a wire-in end, a wire-out end, and a wire located between the wire-out end and the wire-in end. The six-phase flat wire wave winding structure is applicable to a 2M-layer (M=1, 2, 3 . . . ) six-phase motor whose quantity of slots of each phase in each pole is q, whose quantity of stator slots is 6q (q=1, 2, 3 . . . ) times of a quantity of poles, and whose quantity a of parallel branches is 1 or 2. Each phase of the wave winding structure has conductors in all layers of a same stator slot, and the wave windings are uniformly and symmetrically distributed. In addition, problems that a flat wire winding process is highly difficult and manufacturing costs are high due to an increase in a quantity of phases of the six-phase motor are effectively resolved.

A method for making a brushless DC motor includes the steps of: applying coils to a plurality of teeth that extend radially outwardly from an inner ring; mounting an outer ring to radially outer ends of the plurality of teeth; and removing segments of the inner ring.

A method for the making of a stator for electric motors, comprising providing two jigs, each having a circular opening inside the jig and a series of teeth inside the circular opening extending towards a central axis, the teeth defining a series of slots; arranging the two jigs coaxially spaced along a central axis; winding, between the teeth, a plurality of wires to form a plurality of windings, so the wires of each winding occupy a plurality of the slots of both jigs; the windings including linear wire portions extending between the two jigs; inserting, from the inside, a plurality of first stator portions between the linear wire portions; and inserting, from the outside, a plurality of second stator portions complementary to the first stator portions between the linear wire portions, to form a stator body.

An electrical machine is provided, in particular a dual three-phase fractional slot synchronous machine, including: a stator providing plural slots between plural teeth; a first multi-phase winding set; and a second multi-phase winding set, wherein the first winding set and the second winding set are both provided as star-delta connection and at least partially arranged in the slots and wound around the teeth.

An electrical machine is provided, in particular a dual three-phase fractional slot synchronous machine, including: a stator providing plural slots between plural teeth; a first multi-phase winding set; and a second multi-phase winding set, wherein the first winding set and the second winding set are both provided as star-delta connection and at least partially arranged in the slots and wound around the teeth.

A stator for an electric machine is disclosed herein. In at least one embodiment, the stator comprises a stator core including a plurality of teeth with slots formed between the teeth. A winding arrangement is positioned on the stator core and includes a plurality of conductors forming a multi-phase winding. Each phase of the multi-phase winding includes a plurality of parallel paths arranged in the slots with the winding defined by at least four slots-per-pole-per-phase. The plurality of parallel paths include a first plurality of adjacent paths and a second plurality of adjacent paths, wherein the winding is weaveless and void of any weave between the first plurality of adjacent paths and the second plurality of adjacent paths. Start leads and finish leads for the plurality of parallel paths are all positioned on a same half of the stator core.