H02K21/16

SPOKED ROTOR HAVING DEFLECTABLE MAGNET-RETAINING SPOKES
20230055567 · 2023-02-23 · ·

A rotor includes magnets and a core including arcuately arranged pole segments. Each pole segment includes first and second prongs that extend away from the rotor axis and are at least in part arcuately spaced apart to define a cutout therebetween. Each pair of arcuately adjacent pole segments defines therebetween a respective magnet-receiving slot, with the first prong of one of the pole segments and the second prong of the other of the pole segments defining the slot. The magnets are received in slots, such that each of the magnets is at least in part interposed between one of the pairs of adjacent pole segments. The magnets and the pole segments are dimensioned and configured so that at least one of the first and second prongs is deflected by the magnet received in the respective slot, such that the prongs cooperatively apply a clamping force on the magnet.

Brushless motor system for power tools

A brushless DC motor includes a stator, a rotor, and motor terminals mounted on the stator. Each motor terminal includes a planar portion extending circumferentially from the end insulator, a wire-receiving member extending from a first end of the planar portion and folded over an outer surface of the planar portion away from the center axis of the stator at an angle of less than 90 degrees, and a tab portion extending from a second end of the planar portion parallel to the center axis of the stator. A circuit board is disposed adjacent the motor including power switches mounted thereon for energizing the stator windings. Slots are formed in the circuit board to align with and securely receive the tab portions of the motor terminals, thus electrically connecting the motor terminals to the power switches.

Brushless motor system for power tools

A brushless DC motor includes a stator, a rotor, and motor terminals mounted on the stator. Each motor terminal includes a planar portion extending circumferentially from the end insulator, a wire-receiving member extending from a first end of the planar portion and folded over an outer surface of the planar portion away from the center axis of the stator at an angle of less than 90 degrees, and a tab portion extending from a second end of the planar portion parallel to the center axis of the stator. A circuit board is disposed adjacent the motor including power switches mounted thereon for energizing the stator windings. Slots are formed in the circuit board to align with and securely receive the tab portions of the motor terminals, thus electrically connecting the motor terminals to the power switches.

MOTOR
20220368178 · 2022-11-17 ·

A motor includes a stator and a substrate. The stator includes a plurality of magnetic bodies and a coil wound around each of the magnetic bodies. The substrate opposes the stator in the rotational axis direction. The coil includes a first layer and a second layer stacked on the first layer. 1≤D/L holds, where L is a thickness of the magnetic body in the rotational axis direction and D is a width of the magnetic body in a radial direction. In the radial direction, a conducting wire of the first layer and a conducting wire of the second layer making up an inner edge of the coil are in contact with each other, and, in the radial direction, a conducting wire of the first layer and a conducting wire of the second layer making up an outer edge of the coil are in contact with each other.

Rotor drive applied to drive motor with a structure in which removes a fixation jaws for holding a permanent magnet

Provided is a rotor for application in a drive motor that includes multiple cores of the rotor that define a plurality of slots into each of which a permanent magnet is inserted, in which the cores of the rotor include a first core in which fixation jaws for holding in place one surface of the permanent magnet and the other surface opposite to the one surface in a direction of extension of the permanent magnet are disposed, and a second core in which fixation jaws for holding in place one surface of the one surface of the permanent magnet and the other surface opposite to the one surface in the direction of the extension of the permanent magnet are disposed.

Rotor drive applied to drive motor with a structure in which removes a fixation jaws for holding a permanent magnet

Provided is a rotor for application in a drive motor that includes multiple cores of the rotor that define a plurality of slots into each of which a permanent magnet is inserted, in which the cores of the rotor include a first core in which fixation jaws for holding in place one surface of the permanent magnet and the other surface opposite to the one surface in a direction of extension of the permanent magnet are disposed, and a second core in which fixation jaws for holding in place one surface of the one surface of the permanent magnet and the other surface opposite to the one surface in the direction of the extension of the permanent magnet are disposed.

Stator winding for a rotating electrical machine

The disclosure relates to a stator for a rotating electrical machine. The stator includes: a laminated core which provides stator teeth with respect to an air gap of the rotating electrical machine, and a stator winding which has a plurality of tooth windings, wherein a respective one of the tooth windings is arranged on a respective one of the stator teeth and has a respective first electrical conductor arranged in a plurality of turns running around the respective stator tooth. The disclosure is based on the object of improving the electrical safety with respect to short circuits in the region of the stator winding. It is proposed that the respective tooth winding has a respective second electrical conductor which is electrically insulated from the first electrical conductor and has a plurality of turns arranged in a manner running around the respective stator tooth, wherein the respective turns of the first and second electrical conductors are arranged in a bifilar manner.

Rotor, spoke type motor, vehicle motor, unmanned flying body, electric assist device, and robot device

According to one aspect of the present disclosure, a rotor includes a plurality of permanent magnets and a support supporting the permanent magnet. The support includes at least one of an outside support fixed to a radial outside of the outer cores to circumferentially support an end face of the permanent magnet from both sides and an inside support fixed to a radial inside of the outer cores to circumferentially support the end face of the permanent magnet from both sides. Each of the outer cores includes an opposite face parallelly opposed to the end face of the permanent magnet in the circumferential direction. The outside support and the inside support each includes a support face circumferentially supporting the end face. The support face is disposed on a side closer to a center line of the permanent magnet than the opposite face in the circumferential direction.

Rotor, spoke type motor, vehicle motor, unmanned flying body, electric assist device, and robot device

According to one aspect of the present disclosure, a rotor includes a plurality of permanent magnets and a support supporting the permanent magnet. The support includes at least one of an outside support fixed to a radial outside of the outer cores to circumferentially support an end face of the permanent magnet from both sides and an inside support fixed to a radial inside of the outer cores to circumferentially support the end face of the permanent magnet from both sides. Each of the outer cores includes an opposite face parallelly opposed to the end face of the permanent magnet in the circumferential direction. The outside support and the inside support each includes a support face circumferentially supporting the end face. The support face is disposed on a side closer to a center line of the permanent magnet than the opposite face in the circumferential direction.

Motor endshield promoting controller air cooling

A motor assembly for powering a fluid blower includes a stator, a rotor rotatable relative to the stator about an axis of rotation, and an inner shell. The inner shell includes axially opposite first and second shell ends and encloses, at least in part, the stator and the rotor. An outer housing at least partly surrounds the inner shell such that an axially extending fluid channel is defined between the inner shell and the outer housing. A motor controller is positioned within the outer housing and is configured to control at least one operational parameter of the motor assembly. Furthermore, the motor assembly includes a flow-directing endshield located within the outer housing and adjacent the first shell end. The rotor is supported, at least in part, by the flow-directing endshield. The flow-directing endshield is fluidly interposed between the fluid channel and motor controller and is configured to direct a fluid flow between the fluid channel and the motor controller.