H02K21/16

Electric motors

A stator defines multiple stator poles with associated electrical windings. A rotor includes multiple rotor poles. The rotor is movable with respect to the stator and defines, together with the stator, a nominal gap between the stator poles and the rotor poles. The rotor poles includes a magnetically permeable pole material. The rotor also includes a series of frequency programmable flux channels (FPFCs). Each FPFC includes a conductive loop surrounding an associated rotor pole. The stator and the rotor are arranged such that the electrical windings in the stator induce an excitement current within at least one of the FPFCs during start-up.

Power tool with compact motor assembly

A power tool is provided with a tool housing, a support plate provided within the tool housing, a rear tool cap mounted on a rear end of the tool housing, and a brushless direct-current (BLDC) motor received within the housing. The motor includes a stator assembly having a stator core and stator windings, a front motor bearing supported by the support plate, a rear motor bearing supported by the rear tool cap, and a rotor including a rotor core and a magnet ring mounted around the rotor core. The rotor core defines an annular recess within which at portion of the front bearing and a portion of the support plate are located such that the a radial plane intersects the front bearing, the magnet ring, and the stator core.

Permanent Magnet Machine and Rotor Therefor

An electric machine includes a stator and a rotor. The rotor includes stacked laminations forming a rotor core. The rotor rotates relative to the stator about a central axis. The rotor core has an outer diameter. Each lamination includes a plurality of magnet slots. Each magnet slot includes a ferrite permanent magnet located therein, adjacent pairs of the ferrite permanent magnets defining a number of poles. Each of the laminations includes a plurality of non-circular rotor bar apertures spaced about the central axis of the rotor and disposed adjacent to and radially inward of the rotor outer diameter. A non-cylindrical rotor bar is disposed in each respective of the plurality of rotor bar apertures. The rotor bars are formed of a conductive material, wherein at least some of the plurality of rotor bars collectively form a rotor bar cage.

Permanent Magnet Machine and Rotor Therefor

An electric machine includes a stator and a rotor. The rotor includes stacked laminations forming a rotor core. The rotor rotates relative to the stator about a central axis. The rotor core has an outer diameter. Each lamination includes a plurality of magnet slots. Each magnet slot includes a ferrite permanent magnet located therein, adjacent pairs of the ferrite permanent magnets defining a number of poles. Each of the laminations includes a plurality of non-circular rotor bar apertures spaced about the central axis of the rotor and disposed adjacent to and radially inward of the rotor outer diameter. A non-cylindrical rotor bar is disposed in each respective of the plurality of rotor bar apertures. The rotor bars are formed of a conductive material, wherein at least some of the plurality of rotor bars collectively form a rotor bar cage.

MODULAR BRUSHLESS DC (BLDC) MOTOR CONSTRUCTION
20230019247 · 2023-01-19 ·

A brushless DC motor (BLDC) includes a stator having a ring-shaped body with multiple stator posts extending axially outward from the ring-shaped body. A plurality of stator windings are each wound about a corresponding one of the stator posts. A rotor support structure is positioned radially inward of the multiple stator posts. A rotor including a shaft is received in the rotor support structure. A first rotor disk is fixed to a first end of the shaft. At least a first set of magnets is disposed about the rotor disk and positioned radially adjacent to the stator posts such that the first set of magnets and the stator windings define a first radial flux flowpath. A second set of magnets positioned relative to the stator posts in one of an axial adjacency or a radial adjacency such that a second flux flowpath is defined.

MOTOR FOR VEHICLE, STEERING FEEDBACK ACTUATOR APPARATUS AND STEERING APPARATUS WITH THE SAME
20230014650 · 2023-01-19 ·

The present disclosure relates to a motor for a vehicle and a steering feedback actuator apparatus and a steering apparatus including the motor for a vehicle. The motor for a vehicle according to this embodiment may include: a motor housing; a motor shaft coupled with the motor housing to relatively rotate with respect to the motor housing; a dual rotor including an inner rotor and an outer rotor connected to the motor shaft; and a dual stator including an inner stator arranged on an inner side of the inner rotor and an outer stator arranged on an outer side of the outer rotor.

MOTOR ENCODER ASSEMBLY PROVIDING OPTIMIZED SENSOR ALIGNMENT
20230020223 · 2023-01-19 · ·

An electric motor includes a stator, a rotor rotatable relative to the stator, a housing, and an encoder assembly. The housing defines a motor chamber in which the stator and rotor are at least partly housed. The housing includes an endshield that defines in part the motor chamber. The encoder assembly is configured to sense an operational parameter of the motor and includes an encoder and an encoder cover. The encoder is adjustably positioned within an axially recessed channel of the endshield. The encoder cover is secured relative to the endshield to at least partially overlie the encoder.

MODULAR BRUSHLESS DC (BLDC) MOTOR CONSTRUCTION
20230020812 · 2023-01-19 ·

A modular DC motor includes a stator module having a stator core. The stator core has a ring-shaped base defining an axis and a plurality of stator posts protruding axially outward from the ring shaped based. A plurality of coils are wound around the stator posts. Each stator post extends axially beyond the corresponding coil. A shaft support is radially inward of the stator ring shaped base and is connected to the ring-shaped base. The shaft support is configured to support a rotor shaft relative to the stator core. The stator module is configured to receive one of a plurality of rotor modules. An operation of the modular DC motor is dependent on the physical configuration of the received one of the plurality of rotor modules. Each rotor module in the plurality of rotor modules has a distinct magnetic configuration from each other rotor module in the plurality of rotor modules.

System for a vertical takeoff and landing aircraft with an in-boom lift propulsor
11702200 · 2023-07-18 · ·

An aircraft with an in-boom lift propulsor includes a fuselage, a boom with a recess in the upper surface, and a lift propulsor comprising of a motor assembly and a propulsive element. Motor on the aircraft is operated through an interaction between the motor's magnetic field and electric current in a wire winding to generate force on a shaft of the motor. The in-boom lift propulsor helps prevent damages to the motor assembly and the aircraft by absorbing torque from the rotor and absorbing moment from the mating flange 328, where the mating flange 328 joins the motor assembly to the boom. The boom includes an access panel to service the motor assembly and invertor during maintenance.

System for a vertical takeoff and landing aircraft with an in-boom lift propulsor
11702200 · 2023-07-18 · ·

An aircraft with an in-boom lift propulsor includes a fuselage, a boom with a recess in the upper surface, and a lift propulsor comprising of a motor assembly and a propulsive element. Motor on the aircraft is operated through an interaction between the motor's magnetic field and electric current in a wire winding to generate force on a shaft of the motor. The in-boom lift propulsor helps prevent damages to the motor assembly and the aircraft by absorbing torque from the rotor and absorbing moment from the mating flange 328, where the mating flange 328 joins the motor assembly to the boom. The boom includes an access panel to service the motor assembly and invertor during maintenance.