Examples of methods and systems for compensating for the timing delay caused by the winding impedance of the motor coils and/or for non-ideal rotor magnet shapes and positions are disclosed. The example methods and systems may include generating a synthesized commutation signal compensating for non-ideal magnet shapes and positions (e.g., asymmetrical magnet positions) on a rotor and/or compensates for the timing delay caused by the winding impedance of the motor coils.

Systems and methods for controlling smart motors. One smart motor system includes a control bus, an input device, and a smart motor communicatively coupled to the input device via the control bus. The smart motor includes an electronic processor configured to receive, from the input device, a command frame indicating an action, perform the action, receive, from the input device, a data request frame requesting a status of the smart motor, and transmit, to the input device and in response to receiving the data request frame, a data frame indicating the status of the smart motor.

A magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with an aperture therebetween, is provided. The device includes a sensor configured to detect an induced voltage induced by rotation of the rotor, and a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor. The controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage.

A magnet temperature estimating device for a motor provided with a rotor having magnets and configured to output a rotational motive force, and a stator having a plurality of coils opposing the rotor with an aperture therebetween, is provided. The device includes a sensor configured to detect an induced voltage induced by rotation of the rotor, and a controller configured to control the motor by supplying power to the plurality of coils in response to an input of a detection signal from the sensor. The controller estimates a temperature of one of the magnets based on an amplitude of a frequency spectrum corresponding to a given frequency, among frequency components constituting the induced voltage.

An external force estimation device is configured to estimate an external force acting on a motor. The external force estimation device includes a processor. The processor is configured to: calculate an output torque of the motor by using a value of a current supplied to the motor; estimate an inertia torque of the motor by using rotational position information of the motor; estimate a first friction torque of the motor by using the rotational position information of the motor; perform temperature-based correction for the first friction torque by using temperature information of the motor; and estimate the external force by subtracting the inertia torque and the first friction torque after the temperature-based correction from the output torque.

An external force estimation device is configured to estimate an external force acting on a motor. The external force estimation device includes a processor. The processor is configured to: calculate an output torque of the motor by using a value of a current supplied to the motor; estimate an inertia torque of the motor by using rotational position information of the motor; estimate a first friction torque of the motor by using the rotational position information of the motor; perform temperature-based correction for the first friction torque by using temperature information of the motor; and estimate the external force by subtracting the inertia torque and the first friction torque after the temperature-based correction from the output torque.

To provide a motor controller and an electric power steering apparatus which can suppress torque fluctuation resulting from low detection resolution of angle, with simple calculation, even in condition where the rotational speed of motor is low. A motor controller estimates an angle error correlation value correlated with the angle detection error based on the current command value when a change frequency of the angle detection value is lower than a cutoff frequency of feedback control system which controls a rotation state; corrects the current command value or the angle detection value based on the estimation value of angle error correlation value; and changes the estimation value of angle error correlation value so that the absolute value of angle detection error increases with respect to increase in the current command value, and the absolute value of angle detection error decreases with respect to decrease in the current command value.

An apparatus for estimating a motor RPM in an electronic brake system may include: a current signal amplifier configured to amplify a voltage applied across a motor driver by a current which flows while the motor driver is turned on, the motor driver being included in a motor driving circuit configured to apply motor driving power to a motor or remove the motor driving power according to a switch-on/off of the motor driver; and a controller configured to detect a waveform with a one-period time from periodically repeated waveforms by processing the signal waveform amplified by the current signal amplifier, calculate a one-rotation time based on the one-period time and the number of commutators of the motor, and calculate a motor RPM using the one-rotation time.

An electric tool capable of achieving inhibition of reaction due to braking in good balance with inhibition of voltage jumping due to regenerated energy is provided. A grinder (1) is provided with a motor (6), an inverter circuit (43) for supplying electric current to the motor (6), and a controller (50) for controlling the inverter circuit (43). When generating an electric braking force on a motor (6), the rotation speed of which exceeds a specified rotation speed, the controller (50) performs a first braking control of continuously turning on lower arm-side switching elements (Q4-Q6) of the inverter circuit (43), after which the controller performs a second braking control of repeatedly turning on and off the lower arm-side switching elements (Q4-Q6).

An electric tool capable of achieving inhibition of reaction due to braking in good balance with inhibition of voltage jumping due to regenerated energy is provided. A grinder (1) is provided with a motor (6), an inverter circuit (43) for supplying electric current to the motor (6), and a controller (50) for controlling the inverter circuit (43). When generating an electric braking force on a motor (6), the rotation speed of which exceeds a specified rotation speed, the controller (50) performs a first braking control of continuously turning on lower arm-side switching elements (Q4-Q6) of the inverter circuit (43), after which the controller performs a second braking control of repeatedly turning on and off the lower arm-side switching elements (Q4-Q6).