The disclosed method provides a way to manufacture a style of an article of footwear in bulk, while providing customization for heel stability for individual customers. Moreover, the disclosed method provides a way to customize articles of footwear for a customer on an ongoing basis, such that the heel stability of the articles of footwear is refined until a tailored fit is achieved for the same customer. Generally, the method may include providing a user/customer with an article of footwear, getting evaluation information about the stability of the article of footwear from a survey (e.g., asking the user to rate the stability of the article of footwear in a smartphone app), modifying the next article of footwear provided to the user/customer according to the evaluation information, and iterating through this process to give the user an article optimized for stability.

The disclosed method provides a way to manufacture a style of an article of footwear in bulk, while providing customization for heel stability for individual customers. Moreover, the disclosed method provides a way to customize articles of footwear for a customer on an ongoing basis, such that the heel stability of the articles of footwear is refined until a tailored fit is achieved for the same customer. Generally, the method may include providing a user/customer with an article of footwear, getting evaluation information about the stability of the article of footwear from a survey (e.g., asking the user to rate the stability of the article of footwear in a smartphone app), modifying the next article of footwear provided to the user/customer according to the evaluation information, and iterating through this process to give the user an article optimized for stability.

A method of manufacturing articles of footwear that includes steps of providing articles to a customer, receiving evaluations of one or more structural characteristics of the articles and making new customized articles for the customer based on the evaluations of one or more structural characteristics. The method can be conducted as a cycle that is repeated each time the customer buys a new pair of footwear.

A method of manufacturing articles of footwear that includes steps of providing articles to a customer, receiving evaluations of one or more structural characteristics of the articles and making new customized articles for the customer based on the evaluations of one or more structural characteristics. The method can be conducted as a cycle that is repeated each time the customer buys a new pair of footwear.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a system that modifies the forefoot cushioning of the sole member over a series of footwear purchases. The modifications can be configured to correspond to a customer's evaluation of the forefoot cushioning previously purchased. The sole member can include a set of apertures or incisions that are formed along various surfaces of the sole member to adjust the cushioning characteristics of the sole member.

An article of footwear includes an upper and a sole structure with a sole member. The sole member can be manufactured using a system that modifies the forefoot cushioning of the sole member over a series of footwear purchases. The modifications can be configured to correspond to a customer's evaluation of the forefoot cushioning previously purchased. The sole member can include a set of apertures or incisions that are formed along various surfaces of the sole member to adjust the cushioning characteristics of the sole member.

Articles and methods for obtaining measurements for the design and/or manufacture of personalized and/or customized clothing, and/or alteration of existing patterns or clothing, and for measuring and/or monitoring one or more parameters, such as size(s), shape(s) and dimension(s), of one or more aspects of a body of the wearer of the article. The articles include a stretchable material interwoven with sensors and/or conductive fibers. The articles include socks, bodysuits, bras, gloves, hats, and so forth. The personalized and/or custom-fitted clothing includes shirts, suits, pants, shorts, dresses, skirts, bras and other undergarments, sleepwear, socks, shoes, gloves, hats, exercise/active wear, protective wear (e.g., helmet, shoulder pads, body armor, etc.), and so forth. The articles and methods may further be used for health and fitness assessment.

Articles and methods for obtaining measurements for the design and/or manufacture of personalized and/or customized clothing, and/or alteration of existing patterns or clothing, and for measuring and/or monitoring one or more parameters, such as size(s), shape(s) and dimension(s), of one or more aspects of a body of the wearer of the article. The articles include a stretchable material interwoven with sensors and/or conductive fibers. The articles include socks, bodysuits, bras, gloves, hats, and so forth. The personalized and/or custom-fitted clothing includes shirts, suits, pants, shorts, dresses, skirts, bras and other undergarments, sleepwear, socks, shoes, gloves, hats, exercise/active wear, protective wear (e.g., helmet, shoulder pads, body armor, etc.), and so forth. The articles and methods may further be used for health and fitness assessment.

A method is provided for making footwear utilizing a spray-on material. The method can include spraying a spray-on fabric onto surfaces of a three dimensional last. The last can be produced using additive manufacturing techniques, such as 3D printing, based on data corresponding to dimensions and contours of a consumer's foot, and/or preselected aesthetic footwear designs. The spray-on fabric is sprayed onto the surfaces of the last and allowed to cure to form a flexible, non-woven fabric upper. The upper can be removed from the last and turned inside out. With the upper turned inside out, a sole can be joined to the fabric upper to form the footwear.

Disclosed is a method for manufacturing a device for adapting a footwear to the specific deformations of the foot of a user, including creating 3D scans of the foot in weight bearing and non-weight bearing positions, as well as of the footwear; determining rubbing areas between the foot and the footwear by means of superimposing the scanned 3D image of the footwear and the scanned 3D images of the weight bearing and the non-weight bearing foot; obtaining a final out-of-phase 3D image of the non-weight bearing foot, wherein the rubbing areas in this image are moved out of phase until they reach an intermediate position selected between a minimum and a maximum limit; printing the part of the heel and the part of the forefoot from the final out-of-phase 3D image. Finally, fitting a flexible element for joining together the part of the heel and the part of the forefoot.